Arctic Cat XF 7000 Operator's Manual
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Arctic Cat XF 7000 Operator's Manual

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Summary of Contents for Arctic Cat XF 7000

  • Page 1 ZR 6000/7000 XF 7000 M 6000...

  • Page 2: Limited Warranty

    Arctic Cat Snowmobile dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat Snowmobile dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply.

  • Page 3: Table Of Contents

    Table of Contents Limited Warranty .....Inside Front Cover Braking ............21 Foreword ............1 Emergency Stopping ........22 Throttle/Ignition Monitor Switch ....... 22 Declaration of Conformity........2 Snowmobile Safety Rules ........3 Varying Altitude Operation....... 23 Lubrication..........25-26 General Information ........4-19 Chain Case............

  • Page 4: Parts And Accessories

    SELF AND OTHERS. Parts and Accessories When in need of replacement parts, oil, or accessories for your Arctic Cat Snowmo- bile, be sure to only use GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSO- RIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the standards and requirements of your Arctic Cat Snowmobile.

  • Page 5: Foreword

    Drive with caution, observe all state and local regulations, and respect the rights of others. ISMA members like Arctic Cat do their part to improve trails, sponsor events, and generally support the sport of snowmobiling. As a mem- ber of the National Snowmobile Foundation, Arctic Cat Inc.

  • Page 6: Declaration Of Conformity

    Declaration of Conformity Application of council directives: EMC Directive 2004/108/EC Issued by European Commission. EC Machinery Directive 2006/42/EC Type of Equipment: Snowmobile Brand Name: Arctic Cat Model Numbers: S2014XFULXUSB S2014XFUSPUSG S2014X7UCTUSB S2014ZRULXUSB S2014XFULEOSW S2014XFUSPUSO S2014X7UCTUSO S2014ZRULEOSO S2014XFULEOSO S2014X7UCCOSB S2014ZRDEEOSG S2014ZRULEOSW...

  • Page 7: Snowmobile Safety Rules

    Snowmobile Safety Rules...

  • Page 8: General Information

    If tion. The Engine Serial Number (ESN) is the complete engine must be replaced, stamped into the crankcase of the engine. ask the dealer to notify Arctic Cat for correct registration information. Control Locations Shown are the typical control locations for Arctic Cat snowmobiles.

  • Page 9: Gasoline-Oil

    Only Arctic Cat approved gasoline additives should The recommended oil to use in the oil- be used. injection system is Arctic Cat C-TEC2 Synthetic 2-Cycle Oil (p/n 6639-520 - 48 6000 oz) This oil is specially formulated to be...

  • Page 10: Engine Break-In

    160-500 km (100––300 miles): Avoid pro- Engine Break-In longed operation above 8000 RPM. The Arctic Cat engine (when new or 500 km (300 miles) and beyond: The snow- rebuilt) requires a short break-in period mobile can now be operated normally.

  • Page 11: Speedometer/Tachometer/Deluxe Digital Gauge

    RPM ““limit”” of the engine will be below remedy the problem, take the snowmo- drive system engagement speed. As the bile to an authorized Arctic Cat Snow- engine warms, the coolant temperature mobile dealer for service. If not under warning icon will begin to flash, the...

  • Page 12: Diagnostic Codes

    With the clock mode selected by pressing engine does not start, take the snowmo- the Upper Right Button, press and hold the bile to an authorized Arctic Cat Snowmo- Upper Right Button to set the clock. The bile dealer. If not under warranty, this...
  • Page 13 6000 7000 Code Trouble Code Trouble P0112 Intake air temp sensor 1 circuit low. P0031 O2 Heater Control Circuit Low P0113 Intake air temp sensor 1 circuit high P0032 O2 Heater Control Circuit High P0117 Coolant temp sensor 1 circuit low. P0107 Manifold absolute pressure circuit low P0118 Coolant temp sensor 1 circuit high.

  • Page 14: Handlebar Tilt (Zr/Xf)

    1. From each side of the steering post, Code Trouble compress the locking tabs to unlock P2300 Ignition coil A primary control circuit the handlebar. P2303 Ignition coil B primary control circuit P2306 Ignition coil C primary control circuit U1000 Vehicle not registered or invalid PIN U1001 Vehicle not registered and vehicle lim- its enabled U0155 Lost communication with the ECM...

  • Page 15: Exhaust System

    Performance will not be improved if the battery. air-intake silencer is removed. In con- Jump-Starting trast, severe engine damage will occur. NOTE: Arctic Cat does not recom- CAUTION mend jump-starting a snowmobile These snowmobiles are not designed with a dead battery but rather to to be operated in dusty conditions.

  • Page 16: Drive Clutch And Driven Clutch

    2. Inspect the battery for any signs of electrolyte leaks, loose terminals, or bulging sides. Leaking or bulging battery cases may indicate a frozen or shorted battery. ! WARNING If any of these conditions exist, DO NOT attempt to jump-start, boost, or charge the battery.

  • Page 17: Drive Clutch/Driven Clutch Alignment

    If a fuel delivery of the snowmobile owner. problem is suspected, take the snowmo- bile to an authorized Arctic Cat Snowmo- bile dealer. If not under warranty, this service is at the discretion and expense of...

  • Page 18: Paddle Track (M)

    —— short not feel qualified, take the snowmo- length of carbide...many track studs —— bile to an authorized Arctic Cat Snow- long length of carbide). The proper pro- mobile dealer for this service. This portion between the number of studs and...

  • Page 19: Reverse Operation

    3. If attempting to shift into reverse at ! WARNING too high engine RPM (above 3000 DO NOT stand behind the snowmo- RPM), the reverse function will be bile or near the rotating track. NEVER cancelled and the coolant temperature run the track at high speed when the warning icon will flash.
  • Page 20 Operating in Reverse 6. The reverse function is cancelled whenever the engine is shut off. (6000) CAUTION CAUTION Never pull the recoil starter rope when After reversing in deep powder snow the engine is running or when operat- conditions, make sure the snowflap ing in reverse.

  • Page 21: Access Panel/Hood (Removing/Installing)

    3. Remove the torx-head screws secur- CAUTION ing the hood (located on the underside If the snowmobile is equipped with of the hood above the front tube of the ice scratchers, the scratchers must upper A-arm); then remove the torx- be disengaged or component dam- head screws from the top-side of the age will occur.

  • Page 22: Removable Seat (M)

    Arctic Power Valve (APV) System (6000) CAUTION The recommended engine oil to use 0747-530 is Arctic Cat C-TEC 2. Any substitute To install the seat, use the following pro- may cause an APV malfunction. cedure: This RPM controlled servomotor (servo)

  • Page 23: Exhaust Controlled Timing (Ect) System (6000)

    If the owner does not feel each cylinder and connected by adjust- qualified, take the snowmobile to an able cables to an electronic servo authorized Arctic Cat Snowmobile mounted beneath the hood. dealer for this service. This service is at the discretion and expense of the snowmobile owner.

  • Page 24: Operating Instructions

    Operating Instructions Starting and Stopping 3. If the brake fluid is below the high brake fluid mark, add Arctic Cat Engine approved DOT 4 brake fluid until It is imperative that the brake system be the fluid is at the recommended checked for wear and proper operation level.

  • Page 25: Braking

    7. On models with manual start, pull 9. Flooding —— If the engine does not the recoil handle slowly until resis- start but seems ready to start, engage tance is felt; then give a short quick the brake lever lock; then compress pull.

  • Page 26: Emergency Stopping

    ! WARNING under normal conditions. Use only Arctic Cat approved DOT 4 Item Function brake fluid. Never substitute or mix different types or grades of brake...

  • Page 27: Varying Altitude Operation

    WITH THE THROTTLE CONTROL take the snowmobile to an autho- WIRING HARNESS DISCONNECTED. rized Arctic Cat Snowmobile dealer for service. If not under warranty, NOTE: The monitor switch is now this service is at the discretion and bypassed.
  • Page 28 ZR models are initially set up at the fac- not feel qualified, take the snowmo- tory for operation between 0-5000 feet. bile to an authorized Arctic Cat Snowmobile dealer for this service. M models are initially set up at the fac-...

  • Page 29: Lubrication

    Arctic Cat necessary to replace the lube. Snowmobile dealer for this service. This service is at the discretion and NOTE: Replacing the lubricant can...

  • Page 30: Rear Suspension

    CAUTION The correct lubricant to use in the chain case is Arctic Cat Synthetic Chain Lube. Any substitute may XM092 cause serious damage to the drive 3. On the 6000, pour recommended system.

  • Page 31: Maintenance

    Maintenance Periodic Maintenance Checklist Item Interval Page Remarks Brake System Daily Check for binding, leakage, and proper operation; lever firmness, travel, caliper, disc, and pads Cooling System - Liquid Daily 11,31 Check for leakage, damage, obstructions, coolant level Oil-Injection System Daily —...

  • Page 32: Fuel System

    DO NOT OPERATE THE SNOWMOBILE. Take the snowmobile to an authorized Arctic Cat Snowmobile dealer for inspection and adjustment or repair. If not under warranty, this service is at the discretion and expense of the snowmobile owner.

  • Page 33: Gasoline Additives

    Fuel Pickup Valves If ever there is a restricted fuel flow and a pickup valve is suspected, take the snow- mobile to an authorized Arctic Cat Snow- XM185A mobile dealer for this service. If not under warranty, this service is at the discretion CAUTION and expense of the snowmobile owner.
  • Page 34 The Oil Pressure Warning Icon should illuminate. NOTE: If the warning icon does not illuminate, take the snowmobile to an authorized Arctic Cat Snowmo- bile dealer for service. If not under warranty, this service is at the dis- cretion and expense of the snowmo- XM125A bile owner.

  • Page 35: Coolant Level

    NOTE: If the warning icon does not NOTE: The tabs on the MAG side go out, shut the engine off immedi- of the coolant tank are to hold extra ately and repeat step 11; then place spark plugs. the ignition switch to the ON posi- tion and repeat step 12.

  • Page 36: Spark Plugs

    Varying terrain conditions and operating usage may require spark plugs of a differ- CAUTION ent heat range. For example, sustained If the coolant is below the neck and if cross-country riding will usually require coolant has been added, immediately colder heat-range spark plugs while trail inspect for leakage and/or damage.

  • Page 37: Checking/Adjusting Valve Clearance (7000)

    0745-819 correct, different heat-range spark 1. Using a small needle-nose pliers, plugs may be necessary. Authorized remove the servomotor cable holder. Arctic Cat Snowmobile dealers have detailed spark plug information. Consult a dealer before changing...

  • Page 38: Battery (Electric Start)

    Secure the assembly will need to be removed for cable housings with the cable holder. further inspection. Take the snowmo- bile to an authorized Arctic Cat Snow- CAUTION mobile dealer for this service. Assure the cables are rotated and...
  • Page 39 1. Remove the torx-head screw from the rear underside of the seat; then CAUTION remove the seat. Do not remove seal strip on a sealed battery. CAUTION ! WARNING On the LXR, make sure to disconnect the seat heater harness connector Battery acid is harmful if it contacts prior to removing the seat.

  • Page 40: Fuses

    NOTE: If the battery voltage is 11.5 NOTE: Assure the harness wires and DC Volts or less, some chargers may cables are routed properly as noted “cut off” and fail to charge. If this during removing battery procedure. occurs, connect a fully charged booster battery in parallel (positive 6000 to positive and negative to negative)

  • Page 41: Brake System

    Brake System 7000 Arctic Cat recommends that the brake system (brake lever, fluid reservoir, hose, caliper, pads, and brake disc) be checked daily for fluid leakage, wear, or damage and for proper operation. Also, the brake fluid level must be checked every time before starting the engine.

  • Page 42: Changing Brake Fluid

    ! WARNING 2. Measure the distance between the brake lever and the handlebar. The Use only Arctic Cat approved DOT 4 brake fluid. Any substitute may result distance must be greater than 2.54 in a loss of brakes. cm (1 in.).
  • Page 43 Arctic Cat Snowmobile dealer for this service. 6. Measure the thickness of the brake This service is at the discretion and pad.

  • Page 44: Burnishing Brake Pads

    8. Position the outer brake pad into the 3. Repeat procedure 10-15 times caliper; then install the hair-pin clip allowing some cooling between into the caliper assembly. stops. NOTE: Do not repeat too soon or 9. Repeat steps 5-8 for the inner pad; too aggressively as to get the brake then secure the pad with the hairpin disc “red hot.”...

  • Page 45: Drive Belt

    Arctic before checking drive belt deflection. Cat Snowmobile dealer, as Arctic Cat drive belts are made to exact specifi- 2. Using a stiff ruler centered between cations and of quality material. Belts...

  • Page 46: Track Tension

    ““lock.”” Arctic Cat recommends that the track tension be checked daily during 0743-395 the first 300 miles of operation and once...

  • Page 47: Track Alignment

    Excessive wear to the idler wheels, drive lugs, and track will occur if the track is improperly aligned. Arctic Cat recommends that the track alignment be checked once a week or whenever the track tension is adjusted.
  • Page 48 Checking Track Alignment 5. If the idler wheels are not centered between the inner track drive lugs, ! WARNING an adjustment is necessary. Make sure the ignition key is in the Adjusting Track Alignment OFF position and the track is not 1.

  • Page 49: Suspension

    If the owner does decreasing the air pressure in the not feel qualified, take the snowmo- rear arm air shock absorber. bile to an authorized Arctic Cat Snowmobile dealer for this service. Adjusting Front (Ski) This service is at the discretion and Shock Springs expense of the snowmobile owner.
  • Page 50 The skid frame front arm shock spring Passenger tension and the limiter straps are adjust- Rear Shock Pressure (psi) Weight able. However, Arctic Cat recommends that the shock spring be maintained at the Shop @ 70°F Trail @ 20°F 155 psi 140 psi factory preset of 1/8-1/4 in.

  • Page 51: Lights

    Adjusting Rear Spring Pre- Adjusting Skid Frame Rear Load (ZR) Arm Shock Spring (M/XF) Proper adjustment of rear spring pre-load Proper adjustment of rear arm shock is necessary to get the most desirable absorber spring pre-load is necessary to ride. The chart is designed to help in set- get the most desirable ride.
  • Page 52 Adjusting Headlight Aim 1. Disconnect the taillight harness con- nector. The headlight can be adjusted for vertical 2. Remove the two torx-head screws aim of the HIGH/LOW beam. The geo- securing the taillight to the bracket. metric center of HIGH beam zone is to be used for vertical aiming.

  • Page 53: Ski Wear Bars

    To maintain positive steering characteristics, Arctic Cat rec- 2. Remove the cotter pin; then remove ommends that the ski wear bars be the slotted nut and cap screw secur- checked before each use and replaced if ing the ski assembly to the spindle.

  • Page 54: Rail Wear Strips

    Take the snowmobile to an authorized Arctic Cat Snowmobile dealer for this service. This service is at the discretion and expense of the snowmobile owner. Each time a new set of wear strips are installed, they should be tempered.

  • Page 55: Performance Tips

    Often, a minor adjustment will take the snowmobile to an autho- result in a large increase in performance. rized Arctic Cat Snowmobile dealer This section is intended to highlight for this service. This service is at the minor conditions that adversely affect...
  • Page 56 NOTE: If the offset is out of speci- 0644-428) between the drive clutch fication, take the snowmobile to an sheaves. authorized Arctic Cat Snowmobile 3. Allow the bar to rest on the drive dealer for drive system evaluation and/or servicing. This service is at...

  • Page 57: Preparation For Storage

    An authorized remove the plugs, connect them Arctic Cat Snowmobile dealer should per- to the leads, and ground them on form this service; however, the owner/ the cylinder heads.
  • Page 58 Loosen left for extended non-start periods. the track adjusting bolts to reduce Arctic Cat recommends trickle charg- track tension. Cover with a machine ing once a month using CTEK Battery cover or a heavy tarpaulin to protect it Maintainer (p/n 5639-418/419).

  • Page 59: Preparation After Storage

    Replace, gap, or clean as necessary. son will assure many miles and hours of 7. Tighten all nuts, bolts, and cap trouble-free snowmobiling. Arctic Cat screws making sure all nuts, bolts, recommends the following procedure: screws tightened 1.

  • Page 60: Epa Emission Control Statement/Warranty Coverage (U.s. Only)

    Coverage (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat snowmobiles are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.

  • Page 61: Change Of Address, Ownership, Or Warranty Transfer

    Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the vehicle is sold to another party. This form may also be used to transfer the unused portion of the original warranty to a second party.
  • Page 62 Fold Back Once Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...

  • Page 63: Warranty Procedure/Owner Responsibility

    You, the consumer, will then be asked to sign a warranty form to ensure Arctic Cat that the warranty work was actually performed.
  • Page 64 Printed in U.S.A. Trademarks of Arctic Cat Inc. Thief River Falls, MN 56701 p/n 2259-884 ®TM Phone: (218) 681-9851 - U.S. (204) 982-1656 - Canada...

This manual is also suitable for:

M 6000Zr 6000Zr 7000

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