Secondary Shaft Clearance Inspection - Honda 2002 Accord Manual

Shafts and Clutches
Secondary Shaft Clearance Inspecti
1. Remove all O-rings from the shaft.
2. Assemble the thrust needle bearing (A), needle
bearing (R), 1st gear (C), thrust needle bearing (D),
38 x 56.5 m m splined washer (E), 32 mm cotters (F),
cotter retainer (G), and snap ring (H) on the
secondary shaft (I).
3. Measure the clearance between the 38 x 56.5 mm
splined washer (E) and cotters (F) with a feeler
gauge (J) in at least three places. Use the average
as the actual clearance.
STANDARD:
0 . 0 7 - 0 . 1 5 m m (0.003 0.006 in.)
J
4. If the clearance is out of standard, remove the
splined washer, and measure its thickness.
5. Select and install a new splined washer, then
recheck.
SPLINED WASHER, 38 x 56.5 mm
No. Part Number Thickness
1 90502-P0Z-000 6.85 mm (0.270 in.)
2 90503-P0Z-000 6.90 mm (0.272 in.)
3 90504-P0Z-000 6.95 mm (0.274 in.)
4
90505-P0Z-000 7.00 mm (0.276 in.)
5 90506-P0Z-000 7.05 mm (0.278 in.)
6 90507-P0Z-000 7.10 mm (0.280 in.)
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