Shafts and Clutches
Clutch Reassembly (cont'd)
19. Release the clutch end plate to lower the clutch end
plate, then put the special tool on the end plate (A).
0 7 Z A E - P R P 0 1 0 0
20. Press the special tool down with 40 N (4 kgf, 9 Ibf)
using a force gauge, and read the dial indicator (B).
The dial indicator reads the clearance ( C ) between
the clutch end plate and top disc ( D ) . Take
measurements in at least three places, and use the
average as the actual clearance.
Clutch E n d Plate-to-Top Disc Clearance:
Clutch
Service Limit
1st
1.15-1.35 mm {0.045- 0.053 in.)
2nd
0 . 7 - 0 . 9 mm (0.028-0.035 in.)
3rd
0 . 6 - 0 . 8 mm (0.024-0.031 in.)
4th
0 . 4 - 0 . 6 mm (0.016-0.024 in.)
21. If the clearance is not within the service limits,
select a new clutch end plate from the following
table.
NOTE: If the thickest clutch end plate is installed,
but the clearance is still over the standard, replace
the clutch discs and clutch plates.
1ST and 2ND CLUTCH END PLATES
Mark
Part Number
Thickness
6
22551-P6H-003
2.6 mm (0.102 in.)
7
22552-P6H-003
2.7 mm (0.106 in.)
8
22553-P6H-003
2.8 mm (0.110 in.)
9
22554-P6H-003
2.9 mm (0.114 in.)
0
22555-P6H-003
3.0 mm (0.118 in.)
1
22556-P6H-003
3.1 mm (0.122 in.)
2
22557-P6H-003
3.2 mm (0.126 in.)
3
22558-P6H-003
3.3 mm (0.130 in.)
4
22559-P6H-003
3.4 mm (0.134 in.)
3RD and 4TH CLUTCH END PLATES
Mark
Part Number
Thickness
1
22551-PX4-003
2.1 mm (0.083 in.)
2
22552-PX4-003
2.2 mm (0.087 in.)
3
22553-PX4-003
2.3 mm (0.091 in.)
4
22554-PX4-003
2.4 mm (0.094 in.)
5
22555-PX4-003
2.5 mm (0.098 in.)
6
22556-PX4-003
2.6 mm (0.102 in.)
7
22557-PX4-003
2.7 mm (0.106 in.)
8
22558-PX4-003
2.8 mm (0.110 in.)
9
22559-PX4-003
2.9 mm (0.114 in.)
14-188