Engine Block
Block and Piston Inspection
1. Remove the piston from the engine block (see page
7-18).
2. Check the piston for distortion or cracks.
3. Measure the piston diameter at a point 16 m m (0.6
in) from the bottom of the skirt. There are two
standard-size pistons (No Letter or A, and B). The
letter is stamped on the top of the piston. Letters
are also stamped on the block as cylinder bore
sizes.
Piston Diameter:
Standard (New):
No Letter (or A):
B:
85.980—85.990 mm
(3.3850
3.3854 in.)
85.970-85.980 mm
(3.3846-3.3850 in.)
Service Limit:
No Letter (or A): 85.970 m m (3.3846 in.)
B:
85.960 m m (3.3842 in.)
S K I R T
16.0 m m (0.63 in) ,
D I A M E T E R
Measure wear and taper in direction X and Y at 3
levels in each cylinder as shown. If measurements
in any cylinder are beyond the Oversize Bore
Service Limit, replace the block. If the block is to be
rebored, refer to step 6 after reboring.
Cylinder Bore Size:
Standard (New):
A or I:
B or II:
Service Limit:
86.010-86.020 mm
(3.3862-3.3866 in.)
86.000—86.010 mm
(3.3858-3.3862 in.)
86.070 mm (3.3886 in.)
Oversize:
0.25: 86.250 - 86.260 m m (3.3957 - 3.3960 in.)
Reboring limit:
0.25 m m (0.01 in.) max.
Bore Taper:
Limit: (Difference between 1st and 3rd
measurement) 0.05 mm (0.002 in.)
6 m m (0.2 in.)
J l _ _
^
1 s t
M e a s u r e m e n t
2 n d
M e a s u r e m e n t
M e a s u r e m e n t
N o . 4
7-22