Page 1 Kodak DryView 8150 LASER IMAGER SERVICE MANUAL 1961259 7F3318 07/05...
Page 2: Revision History
Revision History The original issue and revisions of this Service Manual for the Kodak DryView 8150 LASER IMAGER are identified as follows: Issue date: 07/05 All pages are dated November, 2004 in the initial issue. Section Text Pages Changed in Current Rev.
Page 3: Safety, Regulatory, Emc And Ce Marking Compliance
Service Manual Safety, Regulatory, EMC and CE Marking Compliance All Installation and User--related safety information (Warnings and Cautions), regulatory, EMC and CE marking information may be found in the Safety Manual for this device. Specific service--related warnings and cautions are included in this manual. This device contains a 50 milliwatt LASER.
Page 4: Table Of Contents
No patent license is granted by this information. Eastman Kodak Company reserves the right to change this information without notice and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from the use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
Page 5 Service Manual 2-3-4. Checking the Accessory Materials ......2-3-5. Moving the IMAGER to the Installation Site .
Page 6 Table of Contents Section 3 - - Adjustments ......... 3-1.
Page 7 Service Manual 4-7-5. Rollback Open Sensor (S13) ......4-30 4-7-6. RF Tag Assembly (RF Tag interface Board and RF Reader Board) ..4-31 4-7-7.
Page 8 Table of Contents Section 5 - - Tools/Preventive Maintenance/Cleaning ....5-1. Required Tools ..........5-2.
Page 9 Service Manual 6-3-5. MCS Database Server ........6-11 6-3-6.
Page 10 Table of Contents Section 7 - - Troubleshooting ........7-1.
Page 11 Service Manual 7-5-5. Cycling Film and Observing the Film Transport Process ..7-51 7-5-5-1. Preliminary Setup ....... 7-51 7-5-5-2.
Page 12 Table of Contents 8-2. DICOM Status Messages ........8-3.
Page 13 Service Manual 8-5-29. Error 21-114: Film Pickup Failure before Opening or Closing a CARTRIDGE ........8-32 8-5-30.
Page 14 Table of Contents 8-5-69. 27-605: POWER MONITOR is Saturated ....8-79 8-5-70. 27-606: ATTENUATOR Calibration Failed ....8-80 8-5-71.
Page 15: Section 1 - - Specifications
Section 1 - - Specifications Section 1 - - Specifications 1-1. Dimensions Unpacked: Height: 116.8 cm (46 in.) -- Top Cover closed 158.1 cm (62-1/4 in.) -- Top Cover open Width: 63.5 cm (25 in.) Depth: 66.0 cm (26 in.) -- Front Door closed 124.5 cm (49 in.) -- Front Door open Weight: 204 kg (450 lbs)
Page 16: Altitude
Less than 55 dB-A at 1 meter (less than 70 dB momentarily) Less than 80 dB-A at 1 meter for non-repetitive tasks such as door open/close 1-10. Film Size The Kodak DryView 8150 LASER IMAGER will process Kodak DryView LASER IMAGING FILM in the following sizes: 35 x 43 cm •...
Page 17: Glossary
Section 1 - - Specifications 1-13. Glossary Following are definitions of abbreviations and technical terms used in this manual. Acknowledge -- A hardware signal (response) that indicates reception of a signal. Analog to Digital -- The conversion of an analog signal to digital format. Analog to Digital Converter -- The hardware circuit that converts analog to digital format.
Page 18 Service Manual FPGA Field Programmable Gate Array FRDONE FIFO Read Done FREAD FIFO Read FRGNT FIFO Read Grant FIFO Read Request File Transfer Protocol FWDONE FIFO Write Done FWGNT FIFO Write Grant FIFO Write Request Gateway A hardware device that links one network with another and translates data if the networks have different communication formats.
Page 19 Section 1 - - Specifications PCIO Peripheral Component Input/Output Phase-Locked Loop Point-to Point-Protocol PTADR Pass-through Address PTATN Pass-through Attention PTDONE Pass-through Done PTGNT Pass-through Grant Random Access Memory RDFIFO Read FIFO Request Retransmit Radio Frequency RSET Register Set -- The set of registers in the API Library software that stores video parameters. Resistive Thermal Device The “receive”...
Page 20 Service Manual BLANK PAGE 7F3318 2005 July Rev. B...
Page 21: Section 2 - - Installation
Section 2 - - Installation Section 2 - - Installation 2-1. Checklist of Installation Procedures Following is a checklist of the procedures required during installation of an IMAGER: - Uncrating and Initial Setup ......... . Paragraph 2-3 - Unpacking .
Page 22: Uncrating And Initial Setup
5. Remove RIGHT SIDE PANEL: 4 PLASTIC CLAMPS, 8 METAL CLAMPS. 6. Remove the top FOAM PACKING. 7. Remove the PLASTIC BAG containing the printed Kodak DryView 8150 LASER IMAGER SAFETY MANUAL and the Kodak DryView 8150 LASER IMAGER USER DOCUMENTATION CD.
Page 23: Completing The Uncrating
Section 2 - - Installation 2-3-2. Completing the Uncrating Important Before completing the uncrating, check that there is an unobstructed space of 3 m (10 ft) in front of the crate. 1. Use a SCREWDRIVER to pry out and remove the PLASTIC CLAMPS remaining on the FRONT PANEL.
Page 24 Service Manual 10. With SCISSORS, cut the FOIL BAG all around the base of the IMAGER. 11. Remove the FOIL BAG. Note The bottom of the FOIL BAG, under the Imager, will remain in place. 12. Remove the ACCESSORIES package. See page 2-7 for contents. 7F3318 2005 July Rev.
Page 25: Removing The Laser Imager From The Pallet
Section 2 - - Installation 2-3-3. Removing the LASER IMAGER from the PALLET 1. Prepare the FRONT PANEL of the SHIPPING CRATE to be used as a RAMP. a. Detach the 2 RAMP SUPPORTS from the Velcro STRIPS. b. Hook the RAMP SUPPORTS in the upright position. RAMP SUPPORTS FRONT PANEL (RAMP) Velcro STRIP...
Page 26 Service Manual 4. Check that the STOP is all the way up. If not, loosen the LOCKNUT and adjust the STOP up as far as possible. LOCKNUT STOP 5. On each side of the IMAGER: a. Use the Allen WRENCH from the ACCESSORIES PACKAGE to remove 4 BOLTS from each L--BRACKET.
Page 27: Checking The Accessory Materials
Section 2 - - Installation 2-3-4. Checking the Accessory Materials Check that the following materials are included in the ACCESSORIES PACKAGE: A bag of 5 VOLTAGE SELECTION PLUGS -- You will install one of the PLUGS in the IMAGER • POWER SUPPLY to adapt the IMAGER to the AC source power at this customer site.
Page 28: Moving The Imager To The Installation Site
Service Manual 2-3-5. Moving the IMAGER to the Installation Site 1. Move the IMAGER and accessories to the installation area. (39 in.) (39 in.) 2. Position the IMAGER temporarily so there is a space of a least 1 m (39 in.) in the front and at the back of the machine for removal of packing materials.
Page 29: Checking Site Readiness
Section 2 - - Installation 2-3-6. Checking Site Readiness Check that the site is ready for installation of the IMAGER. Site Requirements are specified in the SITE READINESS CHECKLIST for the Kodak DryView 8150 LASER IMAGER, 7F3336. The requirements include: Location Requirements. •...
Page 30 Service Manual Proxy Server Address The following are obtained from the Imager during installation: Proxy Server Port K--number (found on Local Panel System Authentication Type Information screen) Proxy Server Username Serial Number (under the hood on the front Proxy Server Password of the Imager) Required if used at location 7F3318...
Page 31: Unpacking
Section 2 - - Installation 2-4. Unpacking 2-4-1. Removing the Packing Materials from the Back of the IMAGER 1. Remove and save 9 SCREWS, circled in the diagram, from the REAR PANEL. SCREWS (9) REAR PANEL 2. Remove the REAR PANEL. 2005 July Rev.
Page 32 Service Manual Caution CABLE TIES were installed in the IMAGER to restrain movable assemblies during shipment. When instructed to cut and remove a CABLE TIE, make sure that you remove the entire plastic CABLE TIE, to avoid damage to the IMAGER. Take care not to cut any WIRES or damage any mechanical parts or assemblies.
Page 33: Removing The Packing Materials From The Front Of The Imager
Section 2 - - Installation 2-4-2. Removing the Packing Materials from the Front of the IMAGER Caution Whenever you raise or lower the HOOD, grasp the HOOD only in the area of the recessed slot below the LOCAL PANEL to avoid the possibility of pinching your fingers. Close the HOOD carefully.
Page 34 Service Manual 6. Remove the 2 SCREWS and 2 TAGS. 7F3318 2005 July Rev. B 2-14...
Page 35 Section 2 - - Installation 7. Reach through the PLATEN opening and slowly and steadily push the OPTICS MODULE back about 10 cm (4 inches). the OPTICS MODULE moves on RAILS. 8. Reach in through the PLATEN opening and remove the RUBBER STRIP from the slot in the bottom of the OPTICS MODULE.
Page 36: Installing The Charcoal Filter
Service Manual 2-4-3. Installing the CHARCOAL FILTER 1. Lift the FILTER RETAINING CLIP. 2. Pull the PLASTIC BAG and the CHARCOAL FILTER from the IMAGER. 3. Remove and discard the PLASTIC BAG. 4. Insert the CHARCOAL FILTER into the enclosure. 5.
Page 37: Checking That Unpacking Is Complete
Section 2 - - Installation 2-4-4. Checking that Unpacking is Complete Caution If all packing materials are not removed from the IMAGER as instructed on the preceding pages, the IMAGER will be damaged when power is applied. 1. Check that you have removed from the back of the IMAGER: 2 PLASTIC TUBES from the bottom of the PLATEN AY (see page 2-12) •...
Page 38 Service Manual 3. Insert the correct VOLTAGE SELECTION PLUG into the POWER SUPPLY. The VOLTAGE SELECTION PLUG is keyed so that it can only be inserted one way. Do not force the PLUG. When oriented correctly, it will insert easily. 4.
Page 39: Connecting To External Ac Power
Section 2 - - Installation 2-5-2. Connecting to External AC Power 1. Remove and discard the CAUTION LABEL from the REAR PANEL. 2. Select a POWER CORD appropriate to this site from the 3 CORDS supplied in the ACCESSORIES PACKAGE Note If neither ”whole”...
Page 40: Connecting The Imager To The Network
Securing the IMAGER in its Operating Position 1. Review the Location Requirements for the IMAGER. Refer to the Site Readiness Checklist for the Kodak DryView 8150 Laser Imager, document 7F3336. 2. Position the IMAGER precisely where it normally will be used.
Page 41: Applying Power
Section 2 - - Installation 2-5-5. Applying Power 1. Check that the HOOD and FRONT DOOR are closed, and the REAR PANEL is installed. 2. Remove the protective plastic COVER from the LOCAL PANEL. 3. Press the POWER SWITCH to the ON ( | ) position. 2-6.
Page 42: Setting The "Host Name" And The "Ip Address
Service Manual 5. Launch “Service WebLink” to display the main menu of the SERVICE TOOL. 6. Expand the “Configuration” menu items. 2-6-1. Setting the “Host Name” and the “IP Address” 1. Obtain from the customer the “Host Name”, “IP Address”, “Subnet Mask”, and “Gateway” that will identify this IMAGER on the network.
Page 43: Checking The Port Number Of The "Secure Tunnel
Section 2 - - Installation 2-6-2. Checking the Port Number of the “Secure Tunnel” 1. From the main menu of the SERVICE TOOL, select Configuration>System>SecureLink. 2. Check that the “Port” setting is 443. Note If the Port setting is not 443, you will not be able to back up the configuration. 3.
Page 44: Setting The System Clock
Service Manual 2-6-3. Setting the System Clock 1. From the main menu of the SERVICE TOOL, select Configuration >System>Clock. Note The system clock is set in manufacturing. At installation, the “Time Zone” setting has to be changed if the IMAGER is installed in a different time zone. When the “Time Zone” setting is changed, the “Time”...
Page 45: Checking The Values For "Dicom Source Communications
Section 2 - - Installation c. Use the “Date” dropdown calendar, or select fields in the “Date” window to change the date. d. Click [Save]. 5. If daylight saving time applies in the area of the installation: a. Click [Modify]. b.
Page 46: Setting Up Service Tracking
2-6-6. Configuring “SCP Services” The Kodak DryView 8150 LASER IMAGER comes with a Modality Preferences Databse (MPDB). When a modality sends information to the 8150 the first time, the software will look at the DICOM unique ID and check for a match in the MPDB table. If it finds a match, it will send a TFT and contrast/density settings.
Page 47 Section 2 - - Installation Note The SERVICE TOOL will display a screen of “Image Optimization” parameters with default parameter values selected from the Modality Preferences Database in the DRE. Note The parameter default values on the screen apply to the MODALITY identified in the “SCU” •...
Page 48: Parameter Description
Service Manual The information in the “SCU” window includes, in order: IP Address and AE Title of the SCU • sender, and AE Title of the destination. You can open the “SCU” window to display a dropdown list of all SCUs connected to the IMAGER. •...
Page 49 Section 2 - - Installation Note For some parameters you have the option to “Always Apply...”. If you select YES, the parameter on the screen will override the parameter that the SCU sends. If you select NO, the SCU parameter will apply.
Page 50 Service Manual 6. Check each parameter. 7F3318 2005 July Rev. B 2-30...
Page 51: Parameter Description
Section 2 - - Installation 7. See Table 2--2 for descriptions of the “Other Options”. The default values shown on the screen have been selected from the Modality Preferences Database in the DRE. 8. Change parameters only if necessary. 9. To change a parameter: a.
Page 52 Service Manual Include modality ID If the user wants the modality ID to be anno- Check with user. in annotation tated on the print, select YES. See the item below. Modality ID The Modality ID indicated will be printed in Check with user.
Page 53: Configuring The Imager To Be A Destination
Section 2 - - Installation 2-6-7. Configuring the IMAGER to be a Destination 1. From the main menu of the SERVICE TOOL, select Configuration>Destination. Note The “AE Title” on the 8150 cannot be changed. The 8150 does not care what the modality uses for an AE Title for the PMA destination.
Page 54 Service Manual 3. For all film sizes that will be used, select “Any (Blue or Clear)” for the “Media Type”. Note Do not change the default values shown for “Image Width” and “Image Height”. These values select the maximum number of pixel positions for a “1--up portrait image” on the page. The “Image Height” is reduced for pages with “annotation”.
Page 55 Section 2 - - Installation Note You must check with the user before changing any of the “Ranges” values. 7. If it is necessary to change any value on the “Page Formatting” screen: a. Click {Modify]. b. Enter the new value. c.
Page 56: Configuring The Local Panel
Service Manual 2-6-8. Configuring the LOCAL PANEL 1. From the main menu of the SERVICE TOOL, select Configuration>MCS>LP. 2. Check the “Display language” window. 3. If you need to change the language that will be used on the LOCAL PANEL: a.
Page 57 Section 2 - - Installation c. Click [Save]. Note The “Key Operator Passcodes” section of the screen allows you to set passcodes that allow operators to access the service functions of the LOCAL PANEL. You can also change the Service passcode, labeled First Call 99 on this screen.
Page 58: Selecting The Type Of Film
Service Manual 2-6-9. Selecting the Type of Film 1. From the main menu of the SERVICE TOOL, select Configuration>MCS>Film Type. 2. If only CE marked film is to be used by the IMAGER: a. Click [Modify]. b. Place a check in the “Required CE mark” check box. c.
Page 59: Setting Up Remote Monitoring (Rms)
Section 2 - - Installation 2-6-10. Setting up Remote Monitoring (RMS) RMS uses the K--Number, Serial Number, Service Code, and Country to create the appropriate file names. Accuracy in this area is important. The other data entered helps to create a profile on the Enterprise server.
Page 60: Rms Grouping
Service Manual NTLM Proxy • Note A “Proxy” is a server that stands between a machine (e.g., the IMAGER) and the Internet to ensure security and provide administrative control. It is associated with the gateway server that separates the customer network from outside networks and the firewall server that secures the customer network from intrusion.
Page 61 Section 2 - - Installation 4. At the Microsoft Windows Logon screen: a. In User Name field, enter pcanywhere. b. In the Password field, enter Netware28900. Note: passwords are case sensitive. c. Click OK. You will be prompted for a Secure Link Session ID. 5.
Page 62 Service Manual 8. Click on the Microsoft Internet Explorer icon. 9. In the address field, type https://127.0.0.1:4433 10. Click Go. 11. Click OK. 12. At the Security Alert screen, click Yes. 13. At the Agent Console screen: a. In User Name field, enter fe b.
Page 63: Checking Image Quality
Section 2 - - Installation Success Online Auto Grouping 16. Verify that the registration was successful and both Agents are online. 17. Click Auto Grouping. 18. Select the appropriate group. Note This is the group you set up earlier. 19. Click submit. 20.
Page 64: Backing Up The System Configuration
Service Manual 2-8. Backing up the System Configuration 1. From the main menu of the SERVICE TOOL, select Utilities>Backup / Restore. 2. To store a backup of the configuration parameters on the DRE HARD DISK, click the [Backup] button. Note When the backup is completed, the “Summary”...
Page 65: Training Key Operators
Training Key Operators Prepare key operators to use the IMAGER as follows: 1. Refer to the USER GUIDE for the Kodak DryView 8150 LASER IMAGER, and train the operators in the basic machine functions. 2. If you did not assign operator passcodes while configuring the LOCAL PANEL, do so now. See paragraph 2-6-8 .
Page 66 Install IMAGER Add image sources Note Kodak Level 4 (FEs) and Level 5 (SE and TSC) service personnel can access all machine • functions shown in the table via SecureLink. Kodak Level 5 personnel can access IMAGER functions via Remote Management Services •...
Page 67: 10 Editing The Service History Log
Section 2 - - Installation 2-10. Editing the Service History Log 1. From the main menu of the SERVICE TOOL, select System Information>Service History. 2. Click [Modify]. Note The following fields on the screen are filled in automatically: “DateTime”, “Service Code”, and your Secure Tunnel “UserID”...
Page 68: Guidelines For Selecting The Correct Tft Set And Related Parameters
2-11-1. Definitions Item Description A table, or curve, used in closed loop Kodak DryView LASER IMAGERS that relates each digital input value to a corresponding target value of perceived brightness. TFT Set A set of 15 TFTs that represent 15 different curve shapes, each of which is associated with a corresponding user-selectable contrast selection, 1-15.
Page 69: Dicom-Gsdf-Compliant
Section 2 - - Installation 2-11-3. Selecting Parameters for MODALITIES that are not DICOM-GSDF-Compliant 1. Refer to Table 2-4 and find the type of MODALITY for which the IMAGER is being configured. 2. Select the TFT Set recommended in Table 2-4 for this type of MODALITY. If more than one set is listed, read the notes in the table for guidance in selecting the appropriate set.
Page 70 TFT Set Table No. Density Smoothing Notes (Con- (Dmax)* Type trast)* Kodak and other CR WRKSTN2A 1 Select Table number (Computed Radiogra- (contrast) and Dmax in phy) and DR (Digital the pairs shown. Do not Radiography) Systems. use with Fuji CR.(See Also Workstations and Fuji CR below.)
Page 71 Section 2 - - Installation Phillips Medical Sys- PMSV3K 3.0, 3.1 Check with the PMS tems (PMS) -- EasyVi- service engineer. On sion and other PMS mo- some PMS MODALI- dalities. TIES, image quality cal- ibration must be run from the PMS control console.
Page 72 Service Manual Table 2-5. GSDF0 Dmax Setting vs. Table Number (Contrast) Setting Density (Dmax) Table No. (Contrast) Density and Table No. must be chosen in the pairs shown. 7F3318 2005 July Rev. B 2-52...
Page 73: Tft Set Descriptions
Section 2 - - Installation 2-11-5. TFT Set Descriptions AIRIS2A: Designed to meet Hitachi requirements for a TFT SET, that, when used for printing on Kodak DryView FILMS, can perceptually match films printed on a 969 HQ (wet) LASER IMAGER when TFT SET VER693C0, with Contrast = 6 and Dmax = 3.0, is used in the HQ.
Page 74 Service Manual B3C5AX4: Allows moderate departures from the basic VER693C0 curves. Curves 2, 5, 8, 11 and 14 roughly cover the span of VER693C0. The remaining curves provide more mid--tone brightness choices. Curves 1, 4, 7, 10, and 13 = the brightest, and curves 3, 6, 9, 12, and 15 = the darkest. In all, there are 5 mid--tone contrast choices for each of 3 mid--tone brightness choices.
Page 75 Section 2 - - Installation FCR302C4: Created specifically for use with the 3M Model 2210 CREIB INTERFACE to a Fuji COMPUTED RADIOGRAPHY SYSTEM. This TFT SET should not be used for any other application. The 15 TFTs in this SET are designed to be used in correspondence with the 15 Dmax choices of the IMAGER, using Contrast 1 when the first Dmax value is used, etc.
Page 76 Service Manual GEHYB01: A hybrid TFT SET that supports the various imaging MODALITIES which might be connected to a GE AMBER WORKSTATION. These MODALITIES include Fuji COMPUTED RADIOGRAPHY (CR), CT, MR, Ultrasound and any MODALITY that expects a linear--in--density PRINTER. The following table defines how the 15 TFTs can best be applied to the various MODALITIES supported by this TFT SET.
Page 77 Section 2 - - Installation GSDF0: A TFT SET in which all 15 curves are designed to conform to the “NEMA Grayscale Standard Display Function” as applied to the case of transmissive film media under certain typical conditions. For optimum conformity with the standard, select the contrast value in this TFT SET based upon the Dmax value in the following table: Dmax Optimum Contrast Value...
Page 78 Service Manual HYB60516: A hybrid TFT SET that supports the diverse needs of several imaging MODALITIES that might be operating within a Lockheed (formerly Loral) network. These MODALITIES include Fuji COMPUTED RADIOGRAPHY (CR), Digital Subtraction Angiography (DSA or DSI), C--ARM applications, CT, MR, Ultrasound and Nuclear Medicine.
Page 79 MSFDUP1: Designed to meet the density printing requirements of a TFT--based LASER IMAGER for Kodak that is used as the PRINTER in a Kodak DUPLICATOR equipped with a MULTI--SHEET FEEDER. The 15 individual TFTs of this TFT SET are designed to map 15 different Dmin and Dmax nominal input ranges, original film, into the full density range of the IMAGER, approximately 0.2 to 3.1, for blue film.
Page 80 Service Manual PMSB: Developed as a modification to the PMSV3K TFT SET that was previously developed for Philips MEDICAL SYSTEMS. This SET was made by adjusting the t--values within the PMSV3K TFT SET so that when using Contrast 9 of the PMSB TFT SET match, the densities print, as correctly as possible, the latest target densities requested by Philips MEDICAL SYSTEMS.
Page 81 Section 2 - - Installation PMSV3K: A SET of non--S--curve TFTs, with mid--tone density gradually decreasing as the TFT number, or contrast value, is increased. This SET was originally requested by Philips MEDICAL SYSTEMS who preferred “saggy curve” shapes to the “S--shaped” curves of VER693C0 and VER713C0. All 15 of these tables have the same mid--tone contrast, or slope, but have a wide variety of brightnesses, with contrast value 1 = the darkest image and contrast value 15 = the brightest.
Page 82 Service Manual SIECT87: A SET in which all 15 curves are very close to a single, Siemens defined curve for CT. The following plots of this TFT SET indicate a shape which is close to a “linear in brightness” shape and is similar to the slightly S--shaped middle TFTs of the VER693C0 TFT SET.
Page 83 Section 2 - - Installation SIEFC969: Designed to satisfy the requirements of Siemens for use with the Fluorospot COMPACT modality. The t--values in this TFT SET are similar to the values defined for the SFH301A4 TFT SET, but the SIEFC969 values have been adjusted to optimally meet the needs of the Fluorscope COMPACT. The t--value plots below indicate a shape that is approximately “linear in brightness”, with the different minimum t--values corresponding to the different selectable Dmax values.
Page 84 Service Manual SIEFL87C: A slight modification to the SIEFL87B TFT SET, designed to match, as closely as possible, the latest Siemens requirements for the Fluorospot DSA. SIEFLTOP: A slight modification to the SIEWS87B TFT SET, designed to match, as closely as possible, the Siemens requirements for Fluorospot TOP SYSTEMS.
Page 85 Section 2 - - Installation SIEMR87: A SET in which all 15 curves are very close to a single, Siemens defined curve for MR. The t--value plots in the chart below indicate a shape which is like a “linear in brightness” shape, but with more undulations than the slightly S--shaped middle TFTs of the VER693C0 TFT SET.
Page 86 Service Manual SIEPOLY: Equivalent to the PMSV3K TFT SET, designed to match, as closely as possible, the Siemens requirements for installations of the Siemens Polytron/8700. SIEWS87B: A slight modification to the WRKSTN2A TFT SET, designed to match, as closely as possible, the Siemens requirements for the Sienet WORKSTATION.
Page 87 Section 2 - - Installation TLII: Created for use with the Toshiba LASER IMAGER INTERFACE (TLII) for Nuclear Medicine applications. It provides several linear--in--density curves, 5 with increasing density plus 5 with decreasing density. It also provides 5 approximately linear--in--brightness curves, similar to some of the VER693C0 curves, for an MR MODALITY, Toshiba FLEXART.
Page 88 Service Manual VER703C0: Created to provide a SET of S--shaped curve choices that are intermediate in perceived brightness, between those of VER693C0 TFT SET and those of VER713C0 TFT SET. All 15 of these tables have the same mid--tone brightness, which is slightly brighter than the mid--tone brightness of the VER693C0 tables and slightly darker than the mid--tone brightness of the VER713C0 TFT SET.
Page 89 Section 2 - - Installation VER713C0: Nearly as popular as the VER693C0 SET, with a lower mid--tone density than the VER693C0 SET. This SET is similar to the VER693C0 TFT SET, but with a slight increase in brightness, i.e., the VER713C0 TFT SET can be characterized as having slightly lower “mid--tone density”...
Page 90 Service Manual WRKSTN2A: Designed for post--processing IMAGING WORKSTATIONS in which curves 1 through 8 are designed to produce linear in optical density results on film, for density values of 3.2 through 1.8, respectively. Curves 9 through 11 are the same as VER693C0 curves 6 through 8. Curves 12 through 14 are designed for film DIGITIZER applications.
Page 91 Section 2 - - Installation BLANK PAGE 2005 July Rev. B 7F3318 2-71...
Page 92: Section 3 - - Adjustments
Section 3 - - Adjustments Section 3 - - Adjustments 3-1. Setting Temperature of the PROCESSOR DRUM This procedure must be performed whenever the PROCESSOR ASSEMBLY or PROCESSOR DRUM is replaced, whenever the MCS BOARD is replaced, or if DRUM temperatures are suspected of causing image quality problems.
Page 93 Service Manual 3. Lift the UPPER HOOD and set the SERVICE SWITCH in the Service position. Measurement 1. Release the CLAMPS on the PROCESSOR COVER. 2. Open the PROCESSOR COVER. Caution Hot Surface The PROCESSOR DRUM and ROLLERS are hot. Take care when working in the area of the PROCESSOR.
Page 94 Section 3 - - Adjustments Adjustment 1. Use a PATCH CABLE to connect your LAPTOP COMPUTER to the Service Port under the TOP HOOD. 2. Energize the LAPTOP COMPUTER. 3. Connect to the SERVICE TOOL through SecureLink. 4. Access the SERVICE TOOL main menu through the WebLink. 5.
Page 95: Processor Drum Rtd
Service Manual 3-2. PROCESSOR DRUM RTD Caution The following calibration procedure is done at the manufacturing site, and should rarely have to be performed in the field. It is included here for reference. DO NOT perform this procedure unless directed to do so by Service Engineering. Misadjustment can cause additional machine problems. Specification Output of the Voltage--to--Frequency Converter on the MCS BOARD (TP1) is 99.5 to 100.5 Khz.
Page 96: Processor Film Diverter Assembly (Stripper)
Section 3 - - Adjustments 3-3. PROCESSOR FILM DIVERTER ASSEMBLY (STRIPPER) Specification Gap between DIVERTER BLADE and DRUM END CAPS must be 0.38 to 0.50 mm (0.015 to 0.020 in.). The DRUM must be at operating temperature for valid check and adjustment. Required Tools FEELER GAUGES M2.5 ALLEN WRENCH...
Page 97: Optics Translation Speed And Sop Delay
Service Manual 3-4. Optics Translation Speed and SOP Delay This adjustment must be performed if any of the following is replaced; the TRANSLATION MOTOR, the FILM CENTERING MOTOR, the OPTICS HOME SENSOR, or the OPTICS MODULE. If translation speed is too fast, the image may appear stretched. If Start of Page (SOP) is out of adjustment, the image will be shifted right or left on the page.
Page 98 Section 3 - - Adjustments 8. Measure the height of the image. It should measure 334.8 mm for 14x14--inch film or 346.7 mm for 14x17--inch film. 9. Measure the width of the image. The width should be equal to the height. If it is not, adjust the Transport Motor Speed until width = height.
Page 99: Reference Level For Densitometer
Service Manual 3-5. Reference Level for DENSITOMETER If the DENSITOMETER BOARD or the LIGHT SOURCE BOARD is replaced, the light source reference level must be checked and adjusted. Specification Reference level must be within the range shown on the Densitometer Configuration graph in the SERVICE TOOL.
Page 100 Section 3 - - Adjustments 7. Check that: The vertical reference bar on the colored gauge is within the yellow or green area. • The Density Offset and Reference values are within Specification. • Adjustment 1. Lift the UPPER HOOD. 2.
Page 101: Dynamic Range Of The Laser
Service Manual 7. Close the UPPER HOOD and verify that the reading does not change significantly. 8. Open the HOOD and reattach the DENSITOMETER MODULE to the FRAME (4 SCREWS). 9. Return the Repeat Count to 1 (one). 10. Close the “Densitometer Self-Test” screen. Caution If the Densitometer Configuration Screen is active any time during calibration or normal printing, Dpatch timeouts or calibration errors will occur, resulting in calibrations and job reprints.
Page 102 Section 3 - - Adjustments 7. Check that “Status” is Pass and that the laser dynamic range is between 140 and 160. Note In some cases you will have to repeat the adjustment several times. As you do, note whether the measured values are improving.
Page 103: Optics Laser Power
Service Manual 3-7. OPTICS LASER POWER Do this procedure only if 27-602 errors occur, indicating invalid POWER MONITOR range. Specification TP2 on the MCS BOARD must indicate +2 volts dc. Special Tools LAPTOP COMPUTER with Internet Explorer 5.5 or higher SERVICE TOOL Ethernet PATCH CABLE DIGITAL VOLTMETER...
Page 104 Section 3 - - Adjustments 6. Use a PATCH CABLE to connect your LAPTOP COMPUTER to the IMAGER Service Port. 7. Energize the IMAGER. 8. Use SecureLink to connect to the IMAGER. 9. Use WebLink to display the main menu of the SERVICE TOOL. 10.
Page 105 Service Manual BLANK PAGE 7F3318 2005 July Rev. B 3-14...
Page 106: Section 4 - - Disassembly/Reassembly
Section 4 - - Disassembly/Reassembly Section 4 - - Disassembly/Reassembly 4-1. FRONT DOOR and REAR PANEL ASSEMBLIES 4-1-1. FRONT DOOR FILTER For the procedure to remove and replace the FRONT DOOR FILTER and align the FRONT DOOR, refer to procedure 5-4-6 in section 5 of this manual. 2005 July Rev.
Page 107: Rear Panel
Service Manual 4-1-2. REAR PANEL 1. On the LOCAL PANEL press FILM Supply> Open Door to close the FILM CARTRIDGE. 2. Remove 9 ATTACHING SCREWS from the REAR PANEL (Figure 4-1). Warning When the REAR PANEL is removed, all MOTORS and the LASER are disabled. However, power remains applied to the IMAGER.
Page 108: Film Processor Assembly
Section 4 - - Disassembly/Reassembly 4-2. FILM PROCESSOR ASSEMBLY Caution Any CIRCUIT BOARD that is replaced in the IMAGER must be returned to Kodak for rework or disposed of properly. CIRCUIT BOARDS contain lead. 4-2-1. PROCESSOR INTERFACE BOARD 1. On the LOCAL PANEL press FILM Supply> Open Door to close the FILM CARTRIDGE.
Page 109: Processor Drum
Service Manual 4-2-2. PROCESSOR DRUM Disassembly 1. De--energize the IMAGER and disconnect the POWER CORD. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 110 Section 4 - - Disassembly/Reassembly SECTION XSEC0001 - - XSEC0001 Figure 4-3. Removing the Processor Drum 2005 July Rev. B 7F3318...
Page 111: Processor Rollers And Related Parts
Service Manual 4-2-3. PROCESSOR ROLLERS and Related Parts Disassembly 1. Remove power and disconnect the POWER CORD. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 112: Processor Motor
Section 4 - - Disassembly/Reassembly 4-2-4. Processor Motor 1. Open the FRONT DOOR to close the FILM CARTRIDGE. Then remove power and disconnect the POWER CORD. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER.
Page 113 Service Manual 6. Remove the STRAIN RELIEF BLOCK (2 SCREWS). 7. Cut the CABLE TIE. 8. Remove the spiral CABLE WRAP around the cable harness (not shown). 9. Follow the MOTOR CABLE down to the MCS BOARD. 10. Remove the MOTOR PLUG from CONNECTOR J10 on the MCS BOARD. 11.
Page 114: Kicker Motor
Section 4 - - Disassembly/Reassembly 4-2-5. Kicker Motor 1. Open the FRONT DOOR to close the FILM CARTRIDGE. Then remove power and disconnect the POWER CORD. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER.
Page 115 Service Manual 5. Remove the STRAIN RELIEF BLOCK (2 SCREWS). 6. Cut the CABLE TIE. 7. Remove the spiral CABLE WRAP around the cable harness (not shown). 8. Follow the MOTOR CABLE down to the IN--LINE CONNECTOR. 9. Disconnect the IN--LINE CONNECTOR. 10.
Page 116: Processor Film Diverter Assembly
Section 4 - - Disassembly/Reassembly 4-2-6. PROCESSOR FILM DIVERTER ASSEMBLY 1. De--energize the IMAGER and disconnect the POWER CORD. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 117: Roller Set Assemblies
Service Manual 4-3. ROLLER SET ASSEMBLIES 1. Open the FRONT DOOR to close the FILM CARTRIDGE. Then remove power and disconnect the POWER CORD. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER.
Page 118 Section 4 - - Disassembly/Reassembly DRIVE BELT Rear View Front View RemoveTransRollers Figure 4-10. Removing the TRANSPORT ROLLER SET ASSEMBLIES 2005 July Rev. B 7F3318 4-13...
Page 119: Densitometer Assembly
Service Manual 4-4. DENSITOMETER ASSEMBLY 4-4-1. DENSITOMETER MODULE 1. De--energize the IMAGER and disconnect the POWER CORD. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 120: Densitometer/Exit Sensor (S9)
Section 4 - - Disassembly/Reassembly 4-4-2. DENSITOMETER/EXIT SENSOR (S9) 1. Power down and remove the DENSITOMETER MODULE (4-4-1). Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 121: Densitometer Light Source Assembly
DENSITOMETER LIGHT SOURCE ASSEMBLY Caution Any CIRCUIT BOARD that is replaced in the IMAGER must be returned to Kodak for rework or disposed of properly. PRINTED CIRCUIT BOARDS contain lead. 1. De--energize the IMAGER and remove the DENSITOMETER MODULE (4-4-1).
Page 122: Densitometer Board
Section 4 - - Disassembly/Reassembly 4-4-4. DENSITOMETER BOARD Caution Any CIRCUIT BOARD that is replaced in the IMAGER must be returned to Kodak for rework or disposed of properly. PRINTED CIRCUIT BOARDS contain lead. 1. Power down and remove the DENSITOMETER MODULE (4-4-1). Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER.
Page 123: Local Panel Assembly
4-5. LOCAL PANEL ASSEMBLY Caution Any CIRCUIT BOARD that is replaced in the IMAGER must be returned to Kodak for rework or disposed of properly. PRINTED CIRCUIT BOARDS contain lead. 1. De--energize the IMAGER and disconnect the POWER CORD. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER.
Page 124: Film Pickup Assembly
Section 4 - - Disassembly/Reassembly 4-6. FILM PICKUP ASSEMBLY 4-6-1. Film Pickup Module 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 125: Film Pickup Cups
Service Manual 4-6-2. FILM PICKUP CUPS 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2. Remove power and disconnect the POWER CORD. 3.
Page 126: Film Pickup Heel Pad
Section 4 - - Disassembly/Reassembly 4-6-3. FILM PICKUP HEEL PAD 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 127: Film Pickup Optical Sensors (S3, S4, S5, S10)
Service Manual 4-6-4. FILM PICKUP OPTICAL SENSORS (S3, S4, S5, S10) 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 128: Film Pickup Motor (Dcm2)
Section 4 - - Disassembly/Reassembly 4-6-5. FILM PICKUP MOTOR (DCM2) 1. Remove the supply cartridge. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 129: Film Pickup Vacuum Pump
Service Manual 4-6-6. FILM PICKUP VACUUM PUMP Disassembly 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2. Remove power and disconnect the POWER CORD. 3.
Page 130: Rollback Assembly
Section 4 - - Disassembly/Reassembly 4-7. Rollback Assembly 4-7-1. ROLLBACK MODULE Disassembly 1. Remove the SUPPLY CARTRIDGE. 2. De--energize the IMAGER, but do not disconnect the POWER CORD yet. 3. Open the FRONT DOOR and remove the REAR PANEL of the IMAGER. 4.
Page 131 Service Manual Caution Do not to damage wiring when you slide the ROLLBACK MODULE out. The TENSION SPRINGS on the front and back of the MODULE may catch wiring if you are not careful. 13. Carefully slide the ROLLBACK MODULE out the front of the IMAGER and set it on a work surface. Reassembly Reassembly is essentially the reverse of disassembly.
Page 132: Rollback Motor (Dcm1)
Section 4 - - Disassembly/Reassembly 4-7-2. ROLLBACK MOTOR (DCM1) 1. Remove the SUPPLY CARTRIDGE, de--energize the IMAGER, and remove the ROLLBACK MODULE (4-7-1). Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER.
Page 133: Cartridge Present Sensor (S1)
Service Manual 4-7-3. CARTRIDGE PRESENT SENSOR (S1) 1. Remove the SUPPLY CARTRIDGE, de--energize the IMAGER, and remove the ROLLBACK MODULE (4-7-1). Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 134: Rollback Home Sensor (S2)
Section 4 - - Disassembly/Reassembly 4-7-4. ROLLBACK HOME SENSOR (S2) 1. Remove the SUPPLY CARTRIDGE, de-energize the IMAGER, and remove the ROLLBACK MODULE (4-7-1). Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER.
Page 135 Service Manual 4-7-5. ROLLBACK OPEN SENSOR (S13) 1. Remove the SUPPLY CARTRIDGE, de-energize the IMAGER, and remove the ROLLBACK MODULE (4-7-1). Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 136 CIRCUIT BOARDS. Any CIRCUIT BOARD that is removed from the IMAGER must be returned to Kodak for rework, or disposed of properly. PRINTED CIRCUIT BOARDS contain lead. 1. Remove the SUPPLY CARTRIDGE, de--energize the IMAGER, and remove the ROLLBACK MODULE (4-7-1).
Page 137: Rf Antenna Board
Service Manual 4-7-7. RF ANTENNA BOARD 1. Remove the SUPPLY CARTRIDGE, de-energize the IMAGER, and remove the ROLLBACK MODULE (4-7-1). Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 138: Elevator Assembly
Section 4 - - Disassembly/Reassembly 4-8. ELEVATOR ASSEMBLY 4-8-1. ELEVATOR MODULE Preliminary 1. Remove the SUPPLY CARTRIDGE. 2. De--energize the IMAGER, but do not disconnect the POWER CORD yet. 3. Actuate the SERVICE SWITCH by unscrewing the ACTUATOR SCREW. 4. Open the FRONT DOOR. Energize the IMAGER while observing the ELEVATOR from the front of the IMAGER.
Page 139 Service Manual 4-8-2. ELEVATOR HOME SENSOR (S12) 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2. De--energize the IMAGER and disconnect the POWER CORD. 3.
Page 140 Section 4 - - Disassembly/Reassembly 4-8-3. ELEVATOR MOTOR AND HUB ASSEMBLY (Step 8) 1. Remove the SUPPLY CARTRIDGE, de-energize the IMAGER, and remove the ELEVATOR MODULE (4-8-1). Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER.
Page 141: Feed Roller Assembly
Service Manual 4-9. FEED ROLLER ASSEMBLY 4-9-1. FEED ROLLER MODULE 1. Remove the SUPPLY CARTRIDGES. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 142 Section 4 - - Disassembly/Reassembly 4-9-2. FEED ROLLER OPEN SENSOR (S11) Preliminary 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 143 Service Manual 4-9-3. FEED ROLLER OPEN MOTOR (DCM4) Special Tools 9-volt DRY CELL BATTERY Preliminary 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 144 Section 4 - - Disassembly/Reassembly Motor Connector Motor Vane Sensor Vane Sensor Home Position Vane Rotated 180 4 CONNECTOR Position Figure 4-34. Replacing the FEED ROLLER OPEN MOTOR 2005 July Rev. B 7F3318 4-39...
Page 145 Service Manual 4-9-4. FEED ROLLER MOTOR) and PULLEY 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2. De--energize the IMAGER and disconnect the POWER CORD. 3.
Page 146: Feed Roller Torsion Springs
Section 4 - - Disassembly/Reassembly 4-9-5. Feed Roller Torsion Springs 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 147 Service Manual 4-10. VERTICAL TRANSPORT ASSEMBLY 4-10-1. VERTICAL TRANSPORT MODULE Disassembly 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 148: Vertical Transport Sensor (S)
Section 4 - - Disassembly/Reassembly 4-10-2. VERTICAL TRANSPORT SENSOR (S8) 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 149: Vertical Transport Motor (Step)
Service Manual 4-10-3. VERTICAL TRANSPORT MOTOR (Step 6) 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2. De--energize the IMAGER and disconnect the POWER CORD. 3.
Page 150: Imaging (Exposure) Assembly
Section 4 - - Disassembly/Reassembly 4-11. IMAGING (EXPOSURE) ASSEMBLY 4-11-1. IMAGING MODULE 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 151: Scanner Assembly
Service Manual 4-11-2. SCANNER ASSEMBLY Disassembly 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2. De-energize the IMAGER and disconnect the POWER CORD. 3.
Page 152 Section 4 - - Disassembly/Reassembly 3. After reassembly, use ISOPROPYL ALCOHOL and a CLEANING PAD to clean the surfaces of the RAILS and the FLYWHEEL. 4. After reassembly, do the following adjustments: Optics Translation Speed and SOP Delay Adjustment (paragraph 3-4). •...
Page 153: Platen Film Sensor (S)
Service Manual 4-11-3. PLATEN FILM SENSOR (S6) Disassembly 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2. De--energize the IMAGER and disconnect the POWER CORD. 3.
Page 154 Section 4 - - Disassembly/Reassembly 4-11-4. OPTICS HOME SENSOR (S7) 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 155: Optics Translation Motor (Step 4) And Capstan
Service Manual 4-11-5. OPTICS TRANSLATION MOTOR (Step 4) and CAPSTAN 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 156 Section 4 - - Disassembly/Reassembly 4-11-6. FILM CENTERING ASSEMBLY and CENTERING MOTOR (Step 7) Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 1.
Page 157 Service Manual 4-11-7. PLATEN ROLLER MOTOR (Step 2) 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2. De--energize the IMAGER and disconnect the POWER CORD. 3.
Page 158: Platen Nip Roller Belt
Section 4 - - Disassembly/Reassembly 4-11-8. PLATEN NIP ROLLER BELT 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 159: Platen Nip And Drive Rollers
Service Manual 4-11-9. PLATEN NIP and DRIVE ROLLERS 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2. De-energize the IMAGER and disconnect the POWER CORD. 3.
Page 160 Section 4 - - Disassembly/Reassembly ROLLER DRIVE ROLLER Notched surfaces of BEARING BLOCK Figure 4-48. Removing the PLATEN ROLLERS 2005 July Rev. B 7F3318 4-55...
Page 161 Service Manual 4-11-10. VIBRATION MOUNTS Preliminary 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2. De-energize the IMAGER and disconnect the POWER CORD. 3.
Page 162 Section 4 - - Disassembly/Reassembly Isolator Bracket (2) Note: Ground strap not shown. Vibration Mount (4 each side) Platen Support Assembly (2 each side) (4 each side) Figure 4-49. Replacing the VIBRATION MOUNTS 2005 July Rev. B 7F3318 4-57...
Page 163 Service Manual 4-11-11. OPTICS MODULE Preliminary 1. Remove the SUPPLY CARTRIDGE. Warning Dangerous Voltage 2. De-energize the LASER IMAGER and unplug the POWER CORD. 3. Remove the IMAGING ASSEMBLY. See procedure 4-11-1. Disassembly FLAT 3 SCREWS LATCH CABLE PLATE TRANSLATION ASSEMBLY SCREW 2 ADJUSTMENT...
Page 164 Section 4 - - Disassembly/Reassembly 5. Remove: 3 SCREWS • PLATE • FLAT CABLE 2 SCREWS PLATE 2 SCREWS 2 BLOCKS TRANSLATION ASSEMBLY FLYWHEEL HOME SENSOR END CABLE CABLE CONNECTOR RAIL PINS IMAGING ASSEMBLY Note Do not disconnect the FLAT CABLE. 6.
Page 165 Service Manual Reassembly 1. Place the new OPTICS MODULE in the IMAGING ASSEMBLY. 2. Install the TRANSLATION ASSEMBLY: Seat the RAIL PINS in the end of the IMAGING ASSEMBLY. • Hold the RAIL PINS in position when you do Step 3. •...
Page 166 Section 4 - - Disassembly/Reassembly Caution ISOPROPYL ALCOHOL is highly flammable. Follow the manufacturer’s instructions for safe use and handling. 6. Use ISOPROPYL ALCOHOL and a LINT-FREE CLOTH to clean: RAILS on the TRANSLATION ASSEMBLY • DRIVE surface of the FLYWHEEL •...
Page 167 Service Manual 7. Troubleshoot image problems if necessary. See Section 7. 7F3318 2005 July Rev. B 4-62...
Page 168: Power Assembly
Section 4 - - Disassembly/Reassembly 4-12. POWER ASSEMBLY 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2. De-energize the IMAGER and disconnect the POWER CORD. 3.
Page 169 To avoid damage to sensitive ELECTRONIC COMPONENTS, always wear an ANTI-STATIC WRIST STRAP when handling CIRCUIT BOARDS. CIRCUIT BOARDS contain lead and replaced BOARDS must be returned to Kodak for rework, or disposed of properly. Preliminary Do the Preliminary procedure before doing any disassembly procedures.
Page 170 Section 4 - - Disassembly/Reassembly 2. Remove the COVER BOX for the PROCESSOR INTERFACE BOARD (1 PLUG and 4 SCREWS). 3. Remove 4 SCREWS and disconnect the WIRES to free the INTERLOCK. MCS BOARD (Figure 4-51, Rear View) 1. Remove the REAR PANEL and disconnect all ELECTRICAL PLUGS from the BOARD. 2.
Page 171 Service Manual POWER SWITCH SERVICE SWITCH TOP HOOD INTERLOCK NUT (2) COVER SCREW (4) DOOR RELEASE FEEDER SOLENOID BOARD REAR BOARD PANEL INTER- - PLUG LOCK Front Door Interlock Switch FrontBackFull FRONT REAR Figure 4-51. Replacing ELECTRONIC COMPONENTS 7F3318 2005 July Rev. B 4-66...
Page 172: Dicom Raster Engine (Dre) Computer
The DRE COMPUTER is a controlled part and if it is replaced, it must be returned to Kodak for rework. CIRCUIT BOARDS contain lead. Any BOARD that is replaced must be returned to Kodak or disposed of properly.
Page 173 Service Manual 3 SCREWS Ethernet CONNECTOR COVER PLATE Figure 4-52. Gaining Access to the DRE COMPUTER 7F3318 2005 July Rev. B 4-68...
Page 174 Section 4 - - Disassembly/Reassembly UPPER SCREW POWER CABLE 2 DUCT SCREWS CABLE BUNDLE DUCT LOWER SCREW Figure 4-53. Gaining Access to the CABLES 8. Remove UPPER and LOWER SCREWS. 9. Disconnect the POWER CABLE. 10. Pull the DRE COMPUTER forward slightly, then move it to the right to avoid the CABLE BUNDLE. 11.
Page 175 Service Manual Ethernet CABLE COM1 LOCAL PANEL IMAGE CABLE to MCS BOARD SERVICE TOOL Port Figure 4-54. Removing the DRE COMPUTER 14. Disconnect: Ethernet CABLE • CABLE to SERVICE TOOL Port • IMAGE CABLE to MCS BOARD • CABLE to LOCAL PANEL •...
Page 176 Section 4 - - Disassembly/Reassembly Removed previously MOUNT BRACKET DRE COMPUTER 4 SCREWS Figure 4-55. Removing the MOUNTING BRACKET 16. Remove 4 SCREWS. 17. Remove the MOUNTING BRACKET. 18. Set the DRE COMPUTER on its BASE. 19. If you are going to service the DRE COMPUTER: a.
Page 177 Service Manual 4-14-1. DRE HARD DRIVE, CD-ROM DRIVE, or FLOPPY DRIVE Preliminary Disassembly Note If you are going to install a new HARD DRIVE, back up the system configuration to a FLOPPY DISKETTE in your LAPTOP COMPUTER before proceeding. (See procedure 7-2-18 in Troubleshooting.) 1.
Page 178: Removing The Floppy Drive
Section 4 - - Disassembly/Reassembly 12. After ghosting, upload the system configuration file from FLOPPY DRIVE to the HARD DRIVE. Removing the CD-ROM Drive 2 Spring-loaded SCREWS 4 SCREWS BRACKET SIGNAL CABLES SCREW SCREW JUMPER FLOPPY CD-ROM HARD 2 SLOTS POWER DRIVE DRIVE...
Page 179 Figure 4-58. Removing CIRCUIT BOARDS Caution Wear a WRIST STRAP when handling CIRCUITS BOARDS. • CIRCUIT BOARDS contain lead. Any BOARD that is replaced must be returned to Kodak or • disposed of properly. 4. For any of the 3 CIRCUIT BOARDS: a.
Page 180: Removing The Dimm Memory Boards
Figure 4-59. Removing the DIMM BOARDS Caution Wear a WRIST STRAP when handling CIRCUITS BOARDS. • CIRCUIT BOARDS contain lead. Any BOARD that is replaced must be returned to Kodak or • disposed of properly. 5. Release the 2 LATCHES for each BOARD.
Page 181: Removing The Dre Power Supply
Service Manual 4-14-5. Removing the DRE POWER SUPPLY 1. Remove the SUPPLY CARTRIDGE. Warning When the POWER CORD is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2. De-energize the IMAGER and disconnect the POWER CORD. 3.
Page 182 Section 4 - - Disassembly/Reassembly BLANK PAGE 2005 July Rev. B 7F3318 4-77...
Page 183: Section 5 - - Tools/Preventive Maintenance/Cleaning
In addition to standard hand tools (SCREWDRIVERS, WRENCHES, etc.), the following tools are needed to service the IMAGER. Note The listed tools are a subset of the tools required for servicing the Kodak Dryview 8100. • Non-Kodak service technicians are responsible for purchasing items 1 through 3.
Page 184: Temperature Meter And Probe Calibration
Service Manual 5-2. TEMPERATURE METER and PROBE Calibration The TEMPERATURE METER and bar-type PROBE must be calibrated together as a pair at least once a year. Send the METER, PROBE, and calibration form to: National Calibration and Testing 6960 Madison Avenue West Minneapolis, MN 55427 The calibration process takes about one week.
Page 185: Preventive Maintenance
Section 5 - - Tools/Preventive Maintenance/Cleaning 5-4. Preventive Maintenance 5-4-1. PM Intervals To consistently produce high quality images, the IMAGER must receive periodic routine maintenance. Perform PM procedures: Every EM call • Every 20,000 MACHINE cycles • Every 20,000 cycles the LOCAL PANEL displays a message prompting the user to schedule preventive maintenance.
Page 186: Em Call Checklist
Service Manual 5-4-3. EM Call Checklist If the number of MACHINE cycles since the last PM is more than 17,500, use the 20,000 Cycle PM Checklist instead of the EM Call Checklist. - 1. Repair the MACHINE problem that caused the EM call. - 2.
Page 187: Cycle Pm Checklist
Section 5 - - Tools/Preventive Maintenance/Cleaning 5-4-4. 20,000 Cycle PM Checklist Every 20,000 MACHINE cycles, perform all of the following procedures in the order listed: - 1. Print a “flat--field inspection” FILM (i.e., gray--out) to compare against the film after PM is complete. - 2.
Page 188: Cleaning The Exposure Platen
Service Manual 5-4-5. Cleaning the EXPOSURE PLATEN Supplies Required 3M Auto-Pak TACK CLOTH Cleaning 1. De-energize the IMAGER. 2. Open the FRONT DOOR. 3. Open the PLATEN ACCESS DOOR by sliding the INSERT HANDLE to the left and pulling out. Caution The anti-reflective surface of the PLATEN is easily damaged by fingernails and jewelry.
Page 189: Replacing The Front Door Air Filter
Section 5 - - Tools/Preventive Maintenance/Cleaning 5-4-6. Replacing the FRONT DOOR AIR FILTER Supplies Required New FILTER Phillips SCREWDRIVER Procedure 1. From the LOCAL PANEL, Open the FRONT DOOR. Warning When the FRONT DOOR is open, all MOTORS and the LASER are disabled, but the SYSTEM is still energized.
Page 190 Service Manual 8. Check the gap between the edge of the DOOR and and the FRAME. The gap should be uniform along the unhinged edge of the door. Often the door gap is wider toward the bottom of the DOOR. Note The purpose of aligning the FRONT DOOR is make sure that the EMC GASKET on the DOOR contacts the FRAME all around the DOOR.
Page 191 Section 5 - - Tools/Preventive Maintenance/Cleaning 9. Adjust the DOOR gap (see Figure 5-5). a. Open the DOOR. b. Loosen the 3 FILTER COVER SCREWS shown in Figure 5-5. c. Place your foot against the outside bottom edge of the DOOR. d.
Page 192: Replacing The Charcoal Filter
Service Manual 5-4-7. Replacing the CHARCOAL FILTER Supplies and Tools Required New CHARCOAL FILTER Procedure 1. Open the FRONT DOOR. 2. Push the RETAINING CLIP on the top front of the FILTER back and up and pull out the old FILTER. 3.
Page 193: Removing And Checking The Processor Drum
Section 5 - - Tools/Preventive Maintenance/Cleaning 5-4-8. Removing and Checking the PROCESSOR DRUM Supplies Required DRUM STAND Tools Required Phillips SCREWDRIVER Procedure Warning Dangerous Voltage 1. Remove the FILM CARTRIDGE, de-energize the IMAGER, and disconnect the POWER CORD. 2. Raise the upper HOOD. 3.
Page 194 Service Manual 6. Release the CLAMPS on the PROCESSOR COVER, and open the PROCESSOR COVER. Caution The DRUM and PROCESSOR ROLLERS are still warm. Handle with care. The surface of the DRUM is easily damaged by fingernails and jewelry. Before handling the DRUM, remove any jewelry (rings, bracelets, watches, etc.) that could accidentally contact the surface of the DRUM.
Page 195: Cleaning The Drum, Heat Shield And Processor Rollers
Section 5 - - Tools/Preventive Maintenance/Cleaning 5-4-9. Cleaning the DRUM, HEAT SHIELD and PROCESSOR ROLLERS Supplies Required LOW--LINT ALCOHOL--SATURATED WIPES LINT--FREE CLOTHS ISOPROPYL ALCOHOL DRUM STAND INSULATED RUBBER GLOVES SAFETY GLASSES with SIDE SHIELDS Caution Read the MSDS statements for all cleaning products before doing this procedure. •...
Page 196 Service Manual Figure 5-9. Cleaning the HEAT SHIELD and ROLLERS 7F3318 2005 July Rev. B 5-14...
Page 197: Cleaning The Film Diverter Assembly
Section 5 - - Tools/Preventive Maintenance/Cleaning 5-4-10. Cleaning the FILM DIVERTER ASSEMBLY Supplies Required LOW--LINT ALCOHOL--SATURATED WIPES SAFETY GLASSES with SIDE SHIELDS Tools Required No. 2.5 ALLEN WRENCH Caution To avoid damage, do not use a sharp instrument for cleaning, and do not attempt to scrape the top of •...
Page 198 Service Manual Note The position of the FILM DIVERTER ASSEMBLY must be adjusted after the DRUM is replaced. See paragraph 5-4-12. Clean SIDE PLATE (both sides) DIVERTER BLADE View A. Cleaning Attaching SCREW and WASHER for DIVERTER ASSEMBLY (One Set Each Side) Attaching NUT and WASHER for FELT PAD (One Set Each Side)
Page 199: Replace The Processor Gasket
Section 5 - - Tools/Preventive Maintenance/Cleaning 5-4-11. Replace the PROCESSOR GASKET Supplies Required New PROCESSOR GASKET Procedure 1. Pull off the old GASKET and clean the surface. 2. Install the new GASKET. There is pressure--sensitive adhesive on one side of the GASKET. PROCESSOR GASKET 5-4-12.
Page 200 Service Manual Figure 5-11. Adjusting the DIVERTER 7F3318 2005 July Rev. B 5-18...
Page 201: Completing The Pm
Section 5 - - Tools/Preventive Maintenance/Cleaning 5-4-13. Completing the PM 1. Load a CARTRIDGE of good film and print a “flat-field inspection” film. 2. Compare the “flat-field inspection” film with the film printed before the PM and check that it does not show any image quality problems.
Page 202: Cleaning The Optics Module
Service Manual 5-5. Cleaning the OPTICS MODULE Note This procedure is not part of preventive maintenance. Do this procedure only if customer complaints about image quality indicate that dust is lodged on flexible LENS L3 in the OPTICS MODULE. Service Engineering recommends that you have a replacement OPTICS MODULE available when you respond to an optics--related service call.
Page 203: Section 6 - - Theory Of Operation
Section 6 - - Theory of Operation Section 6 - - Theory of Operation 6-1. General This section describes operation of the primary components of the IMAGER and provides information on hardware and software features that affect image quality control. It includes descriptions of the following (see Figure 6-1): The DICOM RASTER ENGINE (DRE).
Page 204: The Dicom Raster Engine (Dre)
6-2. The DICOM RASTER ENGINE (DRE) The DRE, running on Microsoft WINDOWS 2000 O/S, is essentially a Kodak MIM 200 PRINT SERVER, with software modified to treat the 8150 IMAGER as a special destination. Providing DICOM Grayscale Print Class Service for the IMAGER, the DRE performs the following basic functions: It formats, renders, and rasterizes images received in DICOM format from the network for delivery •...
Page 205: Local Panel
Section 6 - - Theory of Operation The DRE COMPUTER includes: MOTHERBOARD (Single Board COMPUTER)----The MOTHERBOARD, together with a HARD DISK • and MAIN MEMORY, formats the images from the MODALITY before they are sent to the MCS for printing. The images are received on the PCI Bus of the MOTHERBOARD from the customer network via the DICOM message exchange protocol.
Page 206: Image Processing In Main Memory
Service Manual 6-2-1-3. Image Processing in Main Memory Because the IMAGER scans the “long” way on the page, the acquired image has to be rotated to accommodate it to the 14 by 17 inch page (see Figure 6-3). The image is also “scaled” to convert 8-bit pixels to 13 bits (12 bits data plus 1 bit parity).
Page 207: Digital Output Circuit
Section 6 - - Theory of Operation Figure 6-4. PCIO BOARD Components 6-2-2-1. Digital Output Circuit The purpose of the output circuit is to move data out of the PCI to Add-on FIFO as pixels are written to it, after an SOL (Start of Line) signal has been issued by the MCS. The data passes through the Digital I/O Controller FPGA from the PCI to Add-on FIFO.
Page 208: Uart Circuit For Serial Communication With Mcs
Service Manual 5. Wait for the transfer complete interrupt from the PCIO Interface chip. 6. Verify that the transfer counter reached zero, indicating that all the pixels expected to be transferred were actually transferred. 6-2-2-2. UART Circuit for Serial Communication with MCS One channel of a DUART on the PCIO BOARD is used for serial communication with the MCS.
Page 209: Main Dre Software Components
The PACSLink MIM software used in the DRE is a subset of the standard Print Server control software used in previous Kodak MIM products. The “standard” PACSLink software has been modified to include a “Delivery Interface” component which treats the 8150 IMAGER as a special destination. Also, the software has been extended to incorporate into the Connection Database and Print SCP functions the new DICOM Modality Preferences Database to support customer installation of the 8150 IMAGER.
Page 210: Mim Delivery Interface
Service Manual Provide software interfaces between PACSLink and the LOCAL PANEL and SERVICE LAPTOP to • allow the DRE to communicate with the LOCAL PANEL and the SERVICE LAPTOP and to deliver jobs from an SCU to the MIM Delivery Interface for rendering. Handle setup and configuration of the SCUs identified in the Connection Database.
Page 211 Section 6 - - Theory of Operation Figure 6-6. Functions of the MIM Delivery Interface 1. MIM Delivery Interface receives “Film Tray Status”, TimageMin, TimageMax, and Media LUT values from the MCS. 2. Pixel data is converted to 12 bits, representing values in the range of 0 -- 4095, based on the TimageMin, TimageMax and Media LUT values, together with user-selected values for the following parameters: TFT Set, Contrast, Dmax, Dmin, and Polarity.
Page 212: Dicom Modality Preferences Database (Mpdb)
Service Manual 6-3-3-2. DICOM Modality Preferences Database (MPDB) The MPDB, newly implemented with the 8150 IMAGER, is a repository of “SCP Services” parameters for all MODALITIES that have been qualified to work with the IMAGER. These parameters are keyed to the unique DICOM Implementation UID and version name of each MODALITY.
Page 213: Mcs/Mis Command Server
Section 6 - - Theory of Operation 6-3-4-3. MCS/MIS Command Server The MCS/MIS Command Server handles all command messages between the DRE and the MCS. The communication link between the DRE and the MASTER CPU of the MCS is over a serial channel. This channel requires a different communication protocol from the interfaces used for the other software components in the DRE, which use Microsoft COM (Component Object Model).
Page 214: Machine Control System (Mcs)
It contains circuits that directly drive several dc and stepper motors, and receive inputs from several sensors See sheet 2 of the 8150 Functional Diagrams. (Functional Diagrams are on the Kodak Health Imaging Digital Output Service Collection CD set.) Note The MCS micro slave/master system is described in paragraph 6-4-1, and functions of the MCS Board are described in more detail in paragraph 6-4-2.
Page 215: Master/Slave Micro System
See sheet 2 of the 8150 Functional Diagrams. (Functional Diagrams are on the Kodak Health Imaging User and Service Documentation Library CD set.) The MCS Board also provides a pixel data path from the DRE to the laser and includes a Media Lookup Table (LUT) and associated AIQC circuits.
Page 216: Master Cpu
Service Manual 2. Controls machine subsystems through the MicroComm interface. 3. Controls the following devices which are not on the MicroComm bus: Processor Drum Motor (speed) • Processor Drum (temperature) • Optics Translation Motor (speed and direction) • Platen Feed Motor •...
Page 217: Film Processor Control
Section 6 - - Theory of Operation Kicker On----When low, turns on the Kicker motor. • Kicker Clk----This is a pulse-width modulated signal that controls the stepping rate of the Kicker • Motor. Processor Heater Control----Controls the duty cycle of the Processor Heater. •...
Page 218: Media Lookup Table (Linear Lut)
Service Manual In the code sets for the other drivers, there are 32 microsteps per major step, corresponding to 6400 • microsteps per revolution on a 200 step per revolution motor. 6-4-2-4. Media Lookup Table (Linear LUT) All pixel data passes through this LUT, including the SOS level value from the Pixel Control Register that is applied to the laser during the part of scan rotation just before the laser beam crosses over the SOS Detector.
Page 219: Laser Optics Subsystem
Section 6 - - Theory of Operation 1. Synchronize pixel generation with the SOS detector in the Optics Module. 2. Position the image in the vertical direction on the film, under CPU control. 3. Adjust for the nonsymmetric axis of the Spinner Motor mount by varying the length of some pixels on one of the two optics mirror facets.
Page 220: Film Platen
Service Manual Scan Line Film in Cylindrical Platen Rotating Mirror Scanner Beam Power Optics Beam Attenuator Translation Shaping Optics Laser Folding Beam Mirror Laser 8100-140L Figure 6-8. Laser Optics - - Schematic 6-4-3-2. Film Platen The optics system of the 8150 IMAGER is an internal drum scanning system, which focuses a scanning laser beam onto the internal surface of a semi-cylindrical drum.
Page 221 Flexible lens L3 is placed at half distance between the scanner mirror and the film platen surface. In the DryView 8150 IMAGER application, an image line is scanned twice with the same data, once by each of the two sides of the mirror during a single rotation of the motor shaft. Double scanning improves image sharpness, and makes scanning lines invisible under normal viewing conditions.
Page 222: Optics Translation Assembly
Service Manual Scanner speed is controlled by a digital feedback loop on the Optics Module Control Board (OMCB). The time interval between two adjacent scanner speed pulses is measured by a counter using a 16 MHz clock. An error signal determined by the timing measurement is calculated by the microprocessor on the OMBC and sent to the DAC, which feeds a correction voltage to the Spinner Motor.
Page 223: Optics Module Control Board
Section 6 - - Theory of Operation Flywheel and Drive Pulley Tensioner Carriage Rail Idler Pulley Translation Motor and Tire ”Quad” Drive Cables Optics Module Mounts Here 8200-14XT Figure 6-10. Optics Translation Module 6-4-3-5. Optics Module Control Board This board, located in the laser enclosure, routes the analog drive signal and + 9 volts dc from the MCS Board to the drive circuits that operate the laser diode (see Sheet 2 of the system diagrams in Section 10).
Page 224 Service Manual Beam Power Monitor----The Beam Power Monitor consists of an amplifier and a peak detector that monitor the SOS photodetector. The beam power indication from the peak detector is fed to an AD Converter. The digitized beam power signal is then passed to the slave micro so the information can be used to control attenuation of the laser beam to achieve the desired beam strength during optics calibration.
Page 225: Densitometer Module
Section 6 - - Theory of Operation 6-4-4. Densitometer Module The purpose of the Densitometer Module is to read and report film density values from: Each step wedge in a calibration film. • The Dpatch (if used) • The Densitometer Module includes the following components: Densitometer/Exit Sensor----This sensor is used to detect the leading and trailing edges of the film to •...
Page 226 Service Manual Figure 6-12. 14 by 14 Inch Calibration sheet Figure 6-13. 14 by 17 Inch Calibration Sheet 7F3318 2005 July Rev. B 6-24...
Page 227: Reading The Dpatch
Section 6 - - Theory of Operation 6-4-4-2. Reading the Dpatch The Dpatch is an option for use only on 14 x 17 inch film. The Dpatch is an area on the sheet of film that is exposed and processed to provide a reference for quality control of optical density. It is a patch of density 1.0 on the top border of the film (see Figure 6-14).
Page 228: Densitometer Control Functions
Service Manual 6-4-4-4. Densitometer Control Functions The MCS software that controls densitometer functions implements the following commands: Reset Densitometer Module----This command reinitializes the A/D converter and resets its counters and flags. Arm for Dpatch----This command: Monitors the Exit Sensor to detect the leading and trailing edges of the film. •...
Page 229: Rf Tag Commands
Note For a more detailed illustration of the RF TAG SUBSYSTEMS, see sheet 2 of the 8150 Functional Diagrams. (Functional Diagrams are on the Kodak Health Imaging Digital Output Service Collection CD set.) RF TAG INTERFACE BOARD -- This BOARD contains a micro which communicates (at 512 K baud) •...
Page 230: Feeder Control Board
Service Manual Report Status • Reset Software • Execute Diagnostics • Report Firmware Version Number (i.e., the micro firmware on the RF Tag Interface Board) • Read the ROLLBACK OPEN SENSOR • Read a Block of Data from the TAG •...
Page 231: Sensor Control
0 (low). As shown on sheet 2 of the 8150 Functional Diagrams, the Feeder Control Board contains 2 jumper plugs for use by a service technician. (Functional Diagrams are on the Kodak Health Imaging Digital Output Service Collection CD set.) The jumper on plug JP3 will provide a “full time”...
Page 232: Cartridge Elevator Functions
Service Manual 2. Lower the pickup arm until it contacts the film (Film Surface Sensor). 3. Determine whether film is present in the cartridge (Film Out Sensor). If it is not: recheck twice to confirm, then return the pickup arm home and report the error. Note If an error occurs at any point during the pickup sequence, the pickup arm is stopped and returned home.
Page 233: Cartridge Rollback Functions
Section 6 - - Theory of Operation 2. Starts the Elevator Motor, moving the cartridge up for a preset time, then stops the motor. 3. Reports status to the MCS. Lower Cartridge----This command: 1. Rotates the rollback mechanism (Rollback Motor) 360 degrees or until the Rollback Home Sensor activates.
Page 234: Dc Power Supply
Service Manual 6-4-8. DC Power Supply The DC Power Supply receives 120 volts ac from the secondary of Power Transformer T1 when Circuit Breaker CB1 and the Power Switch are closed. The power supply provides the following outputs to the MCS Board, which distributes dc power to the remainder of the MCS.
Page 235 Section 6 - - Theory of Operation Power Up S Initialize. S Display “Self Test.” S Turn on Processor: See Figures 7-1 through 7-7 S Clear film. in Troubleshooting. S Open cartridge and test all machine functions. Idle S Ready S Not Printing S Cartridge Open Pick Up...
Page 236 Service Manual Figure 6-17. Pickup Operation (Sheet 1 of 3) 7F3318 2005 July Rev. B 6-34...
Page 237 Section 6 - - Theory of Operation Figure 6-17. Pickup Operation (Sheet 2 of 3) 2005 July Rev. B 7F3318 6-35...
Page 238 Service Manual Figure 6-17. Pickup Operation (Sheet 3 of 3) 7F3318 2005 July Rev. B 6-36...
Page 239 Section 6 - - Theory of Operation Figure 6-18. Load Platen Operation (Sheet 1 of 2) 2005 July Rev. B 7F3318 6-37...
Page 240 Service Manual Figure 6-18. Load Platen Operation (Sheet 2 of 2) 7F3318 2005 July Rev. B 6-38...
Page 241 Section 6 - - Theory of Operation Figure 6-19. Expose Operation 2005 July Rev. B 7F3318 6-39...
Page 242 Service Manual Figure 6-20. Unload Platen Operation 7F3318 2005 July Rev. B 6-40...
Page 243 Section 6 - - Theory of Operation Figure 6-21. Processor Operation (Sheet 1 of 2) 2005 July Rev. B 7F3318 6-41...
Page 244 Service Manual Figure 6-21. Processor Operation (Sheet 2 of 2) 7F3318 2005 July Rev. B 6-42...
Page 245 Section 6 - - Theory of Operation Figure 6-22. Front Door Open Operation (Sheet 1 of 2) 2005 July Rev. B 7F3318 6-43...
Page 246 Service Manual Figure 6-22. Front Door Open Operation (Sheet 2 of 2) 7F3318 2005 July Rev. B 6-44...
Page 247 Section 6 - - Theory of Operation Figure 6-23. Front Door Close Operation 2005 July Rev. B 7F3318 6-45...
Page 248 Service Manual Figure 6-24. RF Tag Open Cartridge Sequence Figure 6-25. RF Tag Write and Update Calibration Data 7F3318 2005 July Rev. B 6-46...
Page 249: Special Service Mode Operations
Section 6 - - Theory of Operation 6-4-10. Special Service Mode Operations When the IMAGER is operating in service mode (SERVICE SWITCH actuated), the MCS always sees the FRONT DOOR as being closed. Be familiar with the following operations for controlling film CARTRIDGE functions when in service mode: To close the film CARTRIDGE and open the FRONT DOOR: Use the LOCAL PANEL Open Door key.
Page 250 Service Manual Figure 6-26. Image Path through GSM The main components of GSM include: Contrast LUT -- The image received from the MODALITY into PACSLink MIM is filtered through a • Contrast LUT, which is created from information from a specific Transfer Function table (TFT), which is modified by user-defined values for Contrast and Dmax, and the film Dmax and Dmin for each image on the film that has a unique contrast setting.
Page 251: Power Up, Calibration, And Print Sequence
Section 6 - - Theory of Operation 6-5-3. Power up, Calibration, and Print Sequence Figure 6-27 illustrates the sequence of power-up initialization, diagnostics, calibration, and printing that involves the AIQC components and GSM. 1. Initialize----At power up a series of self-tests is run on the OPTICS, DENSITOMETER, and RF TAG. 2.
Page 252 Service Manual Figure 6-27. Sequence of AIQC and GSM Functions 7F3318 2005 July Rev. B 6-50...
Page 253: Section 7 - - Troubleshooting
Section 7 - - Troubleshooting Section 7 - - Troubleshooting 7-1. General Troubleshooting Table Table 7-1 contains a list of IMAGER problems, along with causes and recommended remedies. Table 7-1. General Problem Analysis Problem Cause Remedy Error code on LOCAL MACHINE problem See Section 8.
Page 254 Service Manual Problem Cause Remedy Intermittent vertical bands An external motion affects the Do not replace the SCANNER with the lines alternating IMAGER during exposure. This can MODULE. Instruct the user not to light and dark. The lines be from a DOOR closing, MOBILE touch the IMAGER during a print are about 0.5 mm wide.
Page 255 Section 7 - - Troubleshooting Problem Cause Remedy Repeated film jams Mechanical or electronic failure in a See paragraph 7-5. FILM TRANSPORT MODULE: ROLLBACK, FILM PICKUP, FEED ROLLER, PLATEN, VERTICAL TRANSPORT, or in the FILM PROCESSOR MODULE. Blank Films OPTICS RUBBER SLIT COVER not Remove COVER from optics slit.
Page 256 Service Manual Problem Cause Remedy Jam Loading Exposure The Cup Plate Assembly does not Manufacturing is addressing this Platen (Error 26--163). Film rotate freely due to the metal plate problem. In the field, try the may not feed on top of the that holds the cups being too long.
Page 257: Using The Service Tool (Service Weblink)
Section 7 - - Troubleshooting Problem Cause Remedy Jam at Transport (Error The Platen Sensor (S6) changes Check and reform or replace Platen 26--165). Film feeds part state as the film enters the platen. sensor (S6). Check that the Platen way into the platen and Because the film is still partially in roller bearings are pushed all the...
Page 258: Setting Active Controls
Service Manual 7-2-1. Setting Active Controls Before you use the Service Tool you must make the following configuration settings in Internet Explorer on your LAPTOP COMPUTER 1. On your COMPUTER, open Intenet Explorer. 2. Select Tools> Internet Options from the Main Menu bar. 3.
Page 259: Network Settings For Service Weblink
Section 7 - - Troubleshooting 7-2-2. Network Settings for Service WebLink If your computer is unable to connect to the IMAGER, try the following net work settings; 1. From your Desktop, right--click on Network Neighborhood and select Properties. 2. From the Adapters tab, select your NETWORK ADAPTER. 3.
Page 260: Accessing The Service Tool
3. Energize the LAPTOP COMPUTER. 4. Use “SecureLink” to connect to the IMAGER (Start>Programs>Kodak>SecureLink). 5. Launch “Service WebLink” (Start>Programs>Kodak>Service WebLink) to display the main menu of the SERVICE TOOL. 6. Expand the “Diagnostic” menu items to display the diagnostic options.
Page 261: Testing The Densitometer
Section 7 - - Troubleshooting 7-2-4. Testing the DENSITOMETER This is the same test as the test of the DENSITOMETER run automatically at power on. The test ends with a Pass or Fail indication and displays diagnostic data. 1. From the main menu of the SERVICE TOOL, select Diagnostics>MCS>Densitometer. 2.
Page 262: Running The Fru Diagnostics
Service Manual 7-2-5. Running the FRU Diagnostics These diagnostics test the 4 peripheral Micro Controllers on the MCS MicroComm Bus: DENSITOMETER, OPTICS, RF TAG, and TRAY (Feeder). Three operations can be run on each Micro Controller: Micro Controller Diagnostics -- This is the same test as the diagnostic run at power on. •...
Page 263: Running The Mechanical Diagnostics
Section 7 - - Troubleshooting 7-2-6. Running the Mechanical Diagnostics These diagnostics include tests for DOOR SOLENOID SOL1 and all MOTORS in the IMAGER except the VACUUM PUMP and the following MOTORS that run continuously: the PROCESSOR MOTOR and the OPTICS SPINNER MOTOR.
Page 264 Service Manual Tray Motors -- You can choose to exercise any of the following motors: Rollback Motor (to Open or • Close the FILM CARTRIDGE), PIckup Motor, Feed Roller Motor, Feed Roller Open Motor (to either Open or Close the FEED ROLLERS), and Elevator Motor (to either move the ELEVATOR Up or Down).
Page 265 Section 7 - - Troubleshooting Processor Motor Top Hood Interlock (I2) Kicker Motor Pickup Motor Feed Roller Motor Feed Roller Open Motor (DCM4) Optics Translation Motor Rollback Motor (DCM1) Elevator Motor Optics Spinner Motor (DCM3) Optics Platen Roller Attenuator Motor Motor Film Centering Motor...
Page 266: Running Tests Of The Optics
Service Manual 7-2-7. Running Tests of the OPTICS The procedures on the “Optics Service” menu include both adjustments and diagnostics. To adjust Laser Dynamic Range see paragraph 3-6. To Zero SOS Level, see paragraph 3-7. The other procedures on this menu are described below.
Page 267 Section 7 - - Troubleshooting Note This is the same diagnostic as that run during the power on self--test of the IMAGER. Also you can run this same test from the Mechanical Diagnostics screen in the SERVICE TOOL. b. Check the Summary box for test results. 3.
Page 268 Service Manual 4. To export the optics data to a file on your LAPTOP COMPUTER, select Export Optics Data. a. Click [Run] to display the optics data. b. From the main menu of the SERVICE TOOL, select Diagnostics>Diag Summary to export the optics data to your LAPTOP COMPUTER.
Page 269: Testing The Sensors
Section 7 - - Troubleshooting b. Select the MOTOR you wish to test from the Assembly Name dropdown menu. The selections include: Attenuator Motor • Translation Motor • Move Translation to Ship -- This operation moves the OPTICS MODULE into the shipping •...
Page 270 Service Manual Note A black background indicates that the SENSOR state is high (or the INTERLOCK is closed). Note The screen above shows the normal state of the SENSORS in the IMAGER while film is not in transit. 3. If you wish to temporarily stop monitoring: Click [Pause] to stop monitoring.
Page 271: Obtaining Film Data
Section 7 - - Troubleshooting e. Observe the screen. 7-2-9. Obtaining Film Data This procedure obtains information from the RF TAG about the film loaded in the IMAGER. 1. From the main menu of the SERVICE TOOL, select Diagnostics>MIS>Cartridge Info. 2.
Page 272: Obtaining Dpatch Data
Service Manual a. Uncheck the “Current” box. b. Select the Lot Number of the film from the “Select Lot#” dropdown menu. 7-2-10. Obtaining Dpatch Data This procedure obtains the density of the Dpatch from the last film calibration, if the film contained a Dpatch.
Page 273: Plotting Film Calibration Data
Section 7 - - Troubleshooting 7-2-11. Plotting Film Calibration Data This procedure plots a DLogE curve of the characteristics of the film from data stored from the last calibration of the film. 1. From the main menu of the SERVICE TOOL, select Diagnostics>MIS>Film Calibration. 2.
Page 274: Testing The Local Panel
Service Manual 7-2-12. Testing the LOCAL PANEL This procedure tests basic functionality of the LOCAL PANEL by activating its Alarm (beeper). This checks whether the Alarm works, and also whether the DRE can communicate with the LOCAL PANEL. 1. From the main menu of the SERVICE TOOL, select Diagnostics>MIS>Local Panel Diagnostic. 2.
Page 275: Running An Mcs Transport Test
Section 7 - - Troubleshooting 7-2-14. Running an MCS Transport Test This procedure runs film through the MCS without exposing it. It can be used to check operation of the film transport. 1. From the main menu of the SERVICE TOOL, select Diagnostics>Test Prints>MCS Transport. 2.
Page 276 Service Manual 2. If you wish to abort a current test, click [Stop]. 3. To display the results of a completed diagnostic, select “Test Results”. 4. From the “Diagnostic” dropdown menu, select the name of the desired test. 5. To display a summary of the test results, click [View]. 6.
Page 277: Testing Communication On The Network
Section 7 - - Troubleshooting 7-2-16. Testing Communication on the Network The network communications tests include a Ping and a DICOM Echo test. 1. From the main menu of the SERVICE TOOL, select Diagnostics>Network. 2. To run a “Ping” test to check that the IMAGER can contact other devices on the network: a.
Page 278: Troubleshooting The Source Of Image Problems
Service Manual 3. To run a DICOM Echo test, select “DICOM Echo” from the Network Diagnostics screen. 4. Enter the IP Address, Port Number, and AE Title of the device. 5. Click [Run]. 6. Check for ’Status“ and a “Summary” of the test. 7-2-17.
Page 279 Section 7 - - Troubleshooting b. Click [Modify]. c. In the “Cache Enabled” window, select YES. d. In the “Input Cache Location” window, type the file location on the DRE HARD DISK (C:/temp) for storage of the raw image. e. In the “Rendered Cache Location” window, type the file location on the DRE HARD DISK (C:/winnt/temp) for storage of the rendered image.
Page 280 Service Manual b. To view a “raw” image from the MODALITY, select “Input Images”. c. Select (click) the desired image from the Input Images list. d. Select “Tools” from the menu and click “Zoom Out” until the image is reduced to the screen size. 7F3318 2005 July Rev.
Page 281 Section 7 - - Troubleshooting e. To view the “rendered” version of the same image, select “Rendered Images’ from the menu and repeat the procedures of steps c and d. 3. Compare the raw and the rendered versions of the same image. Note The images should look the same, except for the border around the rendered image.
Page 282: Configuration Backup
Service Manual 7-2-18. Configuration Backup 1. From the main menu of the SERVICE TOOL, select Utilities>Backup / Restore. 2. To store a backup of the configuration parameters on the DRE HARD DISK, click the [Backup] button. Note When the backup is completed, the “Summary” window will display results. 3.
Page 283: Configuration Restore
Section 7 - - Troubleshooting 7-2-19. Configuration Restore 1. From the main menu of the SERVICE TOOL, select Utilities>Backup / Restore. 2. Select “Restore” at the top of the screen. 3. Click the [Restore] button. 4. To upload the stored configuration data from a FLOPPY DISKETTE to the DRE: a.
Page 284: Upgrading The Dre Software -- "Ghosting
Service Manual 7-2-20. Upgrading the DRE Software - - “Ghosting” This “generic” procedure is provided only for reference. The “ghosting” procedure will vary with each new software upgrade and will be provided in a MOD KIT, which also may contain firmware chips for upgrading the MCS firmware.
Page 285: 2--21 Reloading The Mpdb Through Rms
This process is used at sites with RMS to install the MPDB update after the update has been downloaded from ACMS. 1. Launch the RMS Main Screen and log in (https://qss.kodak.com/qss/login.jsp). 2. Under Groups, expand Remote System Managers. 3. Locate the region, area/country and hospital.
Page 286 Service Manual 14. Click Upload. The progress bar at the bottom of the screen indicates the uploading progress. 15. A new screen displays the selected file name and path in the Systems File--Filter window. 16. Under File Transfer, click Download. 17.
Page 287: Using Power-On Self-Test As A Troubleshooting Tool
Section 7 - - Troubleshooting 7-3. Using Power-On Self-Test as a Troubleshooting Tool Each time power is applied to the IMAGER, a self test of major MCS functions occurs, followed by calibration of the LASER OPTICS. A knowledge of the sequence and timing of this process can be a valuable aid in trouble analysis.
Page 288 Service Manual 12--075 28--506 01--910 from DRE Next Page 7- - 4 Figure 7-3. MCS Self-Test Startup 7F3318 2005 July Rev. B 7-36...
Page 289 Section 7 - - Troubleshooting Prev. Page This step is not performed in software versions 1.0.3 and 1.1.2. 29--924 26--544 26--542 Next Page Figure 7-4. Film Clearing Process 2005 July Rev. B 7F3318 7-37...
Page 290 Service Manual Prev. Page 21--921 21--921 21--921 21--921 Figure 7-5. FILM FEEDER MODULE Diagnostics (Sheet 1) 7F3318 2005 July Rev. B 7-38...
Page 291 Section 7 - - Troubleshooting 21--921 21--921 21--921 Figure 7-5. FILM FEEDER MODULE Diagnostics (Sheet 2) 2005 July Rev. B 7F3318 7-39...
Page 292 Service Manual 21--921 21--921 Next Page Figure 7-5. FILM FEEDER MODULE Diagnostics (Sheet 3) 7F3318 2005 July Rev. B 7-40...
Page 293 Section 7 - - Troubleshooting Prev. Page RF Tag Subsystem Test- - - - This test begins about 60 seconds after power--on. The MCS sends an ’execute diagnostics” command to the RF Tag I/F micro on the RF Tag Interface Board, which in turn builds Board micro.
Page 294 Service Manual Prev. Page 29--924 29--924 Next Page Figure 7-7. DENSITOMETER MODULE Diagnostics 7F3318 2005 July Rev. B 7-42...
Page 295 Section 7 - - Troubleshooting Prev. Page 27--923 27--923 27--923 27--640 Next Page Figure 7-8. OPTICS MODULE Diagnostics 2005 July Rev. B 7F3318 7-43...
Page 296 Service Manual Prev. Page 27--606 27--123 27--603 27--605 27--604 27--602 27--641 Figure 7-9. OPTICS (AIQC) Calibration and Testing 7F3318 2005 July Rev. B 7-44...
Page 297: Functions Of System Sensors
Section 7 - - Troubleshooting 7-4. Functions of System SENSORS The system includes 2 kinds of SENSORS (OPTICAL SWITCHES): flag-type and U-type. All the flag type SENSORS are identical except for CARTRIDGE PRESENT SENSOR S1 and PLATEN FILM SENSOR S6, and all the U-type SENSORS are identical except for OPTICS HOME SENSOR S7, as indicated in the table below.
Page 298: Testing The Sensors Using Leds
Service Manual Figure 7-10. SENSOR Types 7-4-1. Testing the SENSORS Using LEDs SENSORS S1-S13 are tied to LEDs which can be used in a test mode to monitor the operation of the SENSORS. The SENSORS report to MICROS on several different CIRCUIT BOARDS. SENSORS S1- S5 and S10-12 monitor film feed functions and report to the slave MICRO on the •...
Page 299: Via Leds
Section 7 - - Troubleshooting 7-4-1-1. Testing Film Feed SENSORS S1-S5 and S10-S12 Via LEDs Preliminary 1. Remove the FILM CARTRIDGE from the IMAGER and leave the FRONT DOOR open. 2. De-energize the IMAGER. 3. Remove the REAR PANEL. 4. Set the SERVICE OVERRIDE SWITCH in the Service position. 5.
Page 300 Service Manual Ref Des SENSOR Assy Type LED State on FEEDER CONTROL BOARD CARTRIDGE ROLLBACK Flag LED1: On with no CARTRIDGE/ Off with PRESENCE CARTRIDGE loaded. ROLLBACK ROLLBACK U-type LED2: Off with lid open/ On with LID closed. HOME PICKUP PICKUP U-type LED4: Off in feed position/ On in top position.
Page 301: Testing Sensors S6-S9 Via Leds
Section 7 - - Troubleshooting 7-4-1-3. Testing SENSORS S6-S9 Via LEDs The LEDs for S6 through S8 are located on the MCS BOARD (see Figure 7-12). The LED for S9 is located on the DENSITOMETER LIGHT SOURCE BOARD. Use the LEDs to test these SENSORS as follows: 1.
Page 302: Troubleshooting Film Transport Problems
Service Manual 7-5. Troubleshooting Film Transport Problems 7-5-1. Troubleshooting Basics The table below lists the error messages that can occur as a result of mechanical or SENSOR problems in the ASSEMBLIES that transport film through the IMAGER SYSTEM. Intermittent film jam problems are frequently misdiagnosed in the field.
Page 303: Troubleshooting Sequence
Section 7 - - Troubleshooting 7-5-2. Troubleshooting Sequence At a service call involving film jam problems, it is recommended that you perform the following trouble analysis procedures in order. It is not necessary to perform every procedure on each service call. Simply proceed until you find and correct the IMAGER problem.
Page 304: Checking The Rollback Module For Problems
Service Manual 7-5-4-2. Checking the ROLLBACK MODULE for Problems - 1. Inspect the FILM GUARD (see Figure 7-13). Is the entire top surface flat, or has the CAM ARM been bent upward? - 2. Inspect the SEPARATOR TABS. Are they bent down? - 3.
Page 305: Checking The Film Pickup Module For Problems
Section 7 - - Troubleshooting 7-5-4-3. Checking the FILM PICKUP MODULE for Problems - 1. Check that all SUCTION CUPS are spring-loaded and slide back and forth freely in their slots. - 2. Check that the SUCTION CUPS are finger tight. - 3.
Page 306: Checking The Rollback Module
Service Manual 7-5-5-2. Checking the ROLLBACK MODULE Start film cycling (see paragraph 7-5-5-1 above). - 1. Does the ROLLBACK open far enough to allow room for film pickup? - 2. Does the film slip off the SEPARATOR TABS at maximum bend position? Note “Maximum bend”...
Page 307: Checking The Feed Roller Module
Section 7 - - Troubleshooting 7-5-5-4. Checking the FEED ROLLER MODULE Start film cycling (see paragraph 7-5-5-1 above). - 1. When the IDLER ROLLER clamps down on the FEED ROLLER, is 1 side of the ROLLERS clamped while there is a noticeable gap on the other side? If the ROLLERS are not aligned with one another, film skew will result.
Page 308: Remove And Inspect Suspect Modules
Service Manual 7-5-6. Remove and Inspect Suspect MODULES 7-5-6-1. Removing and Inspecting the ROLLBACK MODULE 1. Remove the ASSEMBLY as instructed in procedure 4-7-1. 2. Inspect the FILM GUARD. Is the entire top surface flat, or has the CAM ARM been bent upward (as a result of manually closing the FILM CARTRIDGE with a jam in Area 2.
Page 309: Removing And Inspecting The Film Pickup Module
Section 7 - - Troubleshooting 7-5-6-2. Removing and Inspecting the FILM PICKUP MODULE 1. Remove the MODULE as instructed in procedure 4--6-1. (See Figure 7-15 below for identification of components referenced in the following procedures.) Film Out Sensor S6 Cup Plate Assembly Heel Assembly Film Surface Sensor S4 Driver Assembly...
Page 310 Service Manual 3. Check the PICKUP MOTOR DRIVE PINION as follows (see Figure 7-17): Grasp the plastic PINION and attempt to rotate it back and forth relative to its HUB. If there is any play, the PINION is sheared and the MOTOR ASSEMBLY must be replaced. Pinion Hub Film Pickup Motor Pinion...
Page 311 Section 7 - - Troubleshooting Heel Assy Frame Driver Assy Driver Slides Heel slides Figure 7-18. DRIVER and HEEL ASSEMBLIES 0.030 to 0.070 in. Tab half into sensor Figure 7-19. VACUUM RELEASE VALVE Gap 5. Check that the HEEL PAD is securely attached to the HEEL ASSEMBLY from end to end and side to side.
Page 312 Service Manual 6. Check that all 4 SENSORS in the FILM PICKUP MODULE are securely mounted, with their snap legs protruding through the metal mounting BASE. 7. Check that the large CUP PLATE SPRINGS are mounted properly in the grooves of the PINS on the driver BASE.
Page 313: Removing And Inspecting The Feed Roller Module
Section 7 - - Troubleshooting 7-5-6-3. Removing and Inspecting the FEED ROLLER MODULE 1. Remove the MODULE as instructed in procedure 4-9-1. 2. Use a 9-volt dry cell BATTERY to close the IDLER ROLLER on the DRIVE ROLLER as follows: Insert a paper clip in each of the 2 pin sockets of the CONNECTOR for the FEED ROLLER OPEN MOTOR.
Page 314: Removing And Inspecting The Film Platen Module
Service Manual 7-5-6-4. Removing and Inspecting the FILM PLATEN MODULE 1. Remove the MODULE as instructed in procedure 4-11-1 in this manual. 2. The primary cause of jams as the film enters the PLATEN is: The PLATEN ROLLER BEARING BLOCKS are mispositioned so at entry the film strikes the support TABS just under the ROLLERS (see Figure 7-21).
Page 315: Replace The Repaired Module And Cycle Film To Confirm Repair
Section 7 - - Troubleshooting Notched face of block must be flush with imaging cylinder. Bearing Block Imaging Cylinder Figure 7-22. Bearing Block Position 7-5-7. Replace the Repaired MODULE and Cycle Film to Confirm Repair After repairing the suspect MODULE(s), cycle film as instructed in paragraph 7-5-5-1 and observe transport operation to confirm that the problem has been resolved.
Page 316: Troubleshooting The Sources Of Film Scratches
Service Manual 7-6. Troubleshooting the Sources of Film Scratches This procedure provides a logical sequence for locating the causes of film scratches in the MACHINE, starting from the DENSITOMETER TURNAROUND (Area 5) and working down to the PLATEN (Area 3). The areas where film scratches can most likely occur are: DENSITOMETER/TURNAROUND •...
Page 317 Section 7 - - Troubleshooting b. Set the “Copies” window at 1. c. Click [Run]. 6. As the leading edge of the film comes up into the PROCESSOR: a. Insert a small strip of film under the COVER for the DENSITOMETER/EXIT SENSOR (Figure 7-23), to lift the ACTUATOR of the SENSOR.
Page 318: Locating The Cause Of Scratching In The Processor/Densitometer Area
Service Manual FILM DIVERTER / Remove film here FELT PAD Area to isolate problem to either PROCESSOR/ DENSITOMETER area or FILM PLATEN area. DENSITOMETER/ Turnaround Area 8100- - 55L Figure 7-24. Locating the Source of Film Scratching 7-6-3. Locating the Cause of Scratching in the PROCESSOR/DENSITOMETER Area 1.
Page 319: Locating The Cause Of Scratching In The Film Platen
Section 7 - - Troubleshooting 7-6-4. Locating the Cause of Scratching in the FILM PLATEN 1. Remove the IMAGING MODULE (paragraph 4-11-1). 2. Inspect the INNER GUIDE of the PLATEN for debris or burrs. 3. Use an ALCOHOL PAD to wipe down the INNER GUIDE. 4.
Page 320: Monitoring The Mcs Via A Direct Cable Connection To The Mcs Board
Service Manual 7-7. Monitoring the MCS Via a Direct CABLE Connection to the MCS BOARD Use this procedure to monitor activity in the MCS and display the same types of information that are written to the logs. For example, if you suspect that the MCS is not booting correctly, you can set up a session, de-energize and energize the IMAGER, and observe the boot and initialization process on your LAPTOP COMPUTER.
Page 321: Using Pcanywhere
Section 7 - - Troubleshooting 7-8. Using PCAnywhere When using pcAnywhere, the password is case sensitive and the username is not. 7-8-1. pcAnywhere - - Level 1 Purpose: Used to access the Local Panel. Username pcanywhere Password Netware28900 7-8-2. pcAnywhere - - Level 2 Purpose: Used to access Internet Explorer (RMS Grouping).
Page 322: 9. Using Scipts
Service Manual 7-9. Using Scripts Scripts can be accessed using the Service Tool/Diagnostics. Scripts can be either Local (residing on your laptop) or Remote (residing in the software of the DV8150). 7-9-1. Remote Scripts SetFacettoStretch2.vbs -- sets the facet to stretch optics parameter to factory setting. SetPixelStretch2.vbs -- sets the pixel stretch optics parameter to factory setting.
Page 323: 10. Using The Logs
Section 7 - - Troubleshooting 7-10. Using the Logs 7-10-1. Types of Log The SERVICE TOOL includes 9 logs: Application Log -- This log records the events controlled and monitored by all system software • applications and subsystems. DICOM Log -- This is a log of Network (DICOM) Subsystem events filtered from the Application •...
Page 324 Service Manual Techniques for searching the Application Log are described in the following procedures. 1. To access the Application Log, select Logs>Application Log from the main menu of the SERVICE TOOL. A blank log screen with a log retrieval window will appear. 2.
Page 325: Log Keying Functions
Section 7 - - Troubleshooting 5. To decrease the log to a usable width, uncheck the column heads in the “Display field” that are of no use. The items checked above are the most useful for troubleshooting in the field. (The others are for software design use.) Note You can also decrease or expand column width in the log by selecting the lines between the column...
Page 326 Service Manual If you know the approximate time at which an error occurred, select “View Log with time range,” • and enter a Start Time and End Time which will include the time of the event you wish to review. Then click [OK].
Page 327 Section 7 - - Troubleshooting 4. Find -- Click [Find] to search for an area in the log that you can identify by words or numbers such as an error code. Enter the combination of words and numbers you want to locate in the “Find what” window. •...
Page 328 Service Manual 7-10-2-3. Using filtering This paragraph explains how to use the filtering function to simplify searches in the Application Log. Assume the following IMAGER problem: Modalities are not able to target the IMAGER because the current number of SCP associations has reached and remains at the limit (12). You can use the filtering function to search for key words and numbers in the log to locate the information you need to solve the problem.
Page 329 Section 7 - - Troubleshooting 7. Note that the search retrieved only log entries that include the words “scp assoc”. Also note that the log still includes 1,688 records, which is too much data to analyze. We need to filter further to decrease the data.
Page 330 Service Manual 9. Check “Enable Advanced filter” and fill in the first Field boxes as shown above. This adds the word “up” to the original search words “scp assoc”. 10. Click [OK] to retrieve all the scp associations that were “up” (running) during the time that we selected. 11.
Page 331: Contents Of The Log
Section 7 - - Troubleshooting 13. Note in the retrieved data that only 5 associations are shown as “down”. Note A comparison of the scp assoc “up” and “down” logs indicate that the “leonardo” modality continued to add associations without closing down associations until apparently the limit of 12 associations was reached.
Page 332 Service Manual 6. Subsystem -- The software subsystem within the application. These include subsystems of the MIM, DV8150, and Service WebLink, described in the tables below. Subsystems for the MIM include: MIM Subsystem Description Network (DICOM) This subsystem negotiates with the SCU for delivery on the network of a job from the SCU.
Page 333: Log Levels
Section 7 - - Troubleshooting 7-10-2-5. Log Levels The level of detail recorded in the logs for each Subsystem can be changed, if necessary, for troubleshooting purposes. To change a log level: 1. From the SERVICE TOOL menu, select Configuration>System>Log Level. 2.
Page 334: Dicom Log
Service Manual Note Levels of detail higher than the recommended defaults can slow down the system. If you change a level to help diagnose a problem, be sure to return the level to the default value after completing troubleshooting. 7-10-3. DICOM Log This is a subsystem log that includes all MIM Network events pulled from the Application Log.
Page 335: Error Tally
Section 7 - - Troubleshooting 7-10-4. Error Tally The logs include 2 Error Tallies, or lists of machine errors. A Current Tally, which lists the number of errors that have occurred since the count for the errors • was reset to 0. A Lifetime Tally, which lists the total count of all errors that have occurred during the lifetime of the •...
Page 336 Service Manual 2. To access the Lifetime Tally, select “Lifetime”. Note that this screen does not include the Reset function. 3. To save a Current or Lifetime Error Tally: a. Click [Save] on the bottom of the Error Tally screen. b.
Page 337: Iis Log
Section 7 - - Troubleshooting 7-10-5. IIS Log This “Internet Information System” log records all attempts to connect to the web server. In addition to the time of each event, the information in the log columns includes: Method -- • Protocol -- •...
Page 338: Local Panel Log
Service Manual 7-10-6. Local Panel Log This is a subsystem log that includes all events for the LOCAL PANEL filtered from an Application Log. Note that the Subsystem column includes only “LocalPanel”. 7F3318 2005 July Rev. B 7-86...
Page 339: Mcs Log
Section 7 - - Troubleshooting 7-10-7. MCS Log This is a subsystem log that includes all MCS events pulled from an Application Log. These are events involving any of the micro subsystems on the MCS MicroComm bus. The MCS notifies the MIM (DRE) of the subsystem operation over the serial link between the MCS and the DRE.
Page 340: Nt Event Log (App)
Service Manual 7-10-8. NT Event Log (App) This is a log of all Windows events related to software applications. 7F3318 2005 July Rev. B 7-88...
Page 341: Nt Event Log (System)
Section 7 - - Troubleshooting 7-10-9. NT Event Log (System) This is a log of Windows events related to system software. 2005 July Rev. B 7F3318 7-89...
Page 342: Print Delivery Log
Service Manual 7-10-10. Print Delivery Log This is a subsystem log that includes all Delivery and SDS Server Subsystem events pulled from an Application Log. Note that the Subsystem column includes only these subsystems. 7F3318 2005 July Rev. B 7-90...
Page 343: Section 8 - - Quicksheets
Section 8 - - QuickSheets Section 8 - - QuickSheets 8-1. Overview This section provides information about three types of error messages: DICOM status messages from the IMAGER to the SCU. • IMAGER status messages displayed on the LOCAL PANEL. •...
Page 344 Service Manual Self Test PRINTER INIT The IMAGER is performing its start-up self test. Please wait. Service Mode The SERVICE OVERRIDE Switch has been enabled. Shutdown Initiated PRINTER DOWN The IMAGER is shutting down. No more associations will be accepted. Shutdown PRINTER DOWN Shutdown has been requested.
Page 345 Section 8 - - QuickSheets 8-4. Error Codes 8-4-1. Subsystems in the 8150 LASER IMAGER Each subsystem in the IMAGER has an identification number (ID) which allows error histories for the subsystem to be retrieved and logs to be written, sorted, and retrieved by use of the ID. Each subsystem is assigned a range of error codes, which if possible are the same error codes used in earlier IMAGERS for similar problems.
Page 346 Service Manual 8-5. Error Code QuickSheets 8-5-1. Error 00-099 through 00-530: Error Notification in General PACS Subsystem LOCAL PANEL Message Log Message DICOM Message Severity None (No alarm) General Subsystem Error NORMAL 3--Notify Summary All of these error codes indicate a software error in the General Subsystem. The cause of the error can be such things as object creation failure, a system call failure, or an incorrect license key.
Page 347 Section 8 - - QuickSheets 8-5-2. Error 01-001 through 01-910: Error Notification in Service Subsystem LOCAL PANEL Message Log Message DICOM Message Severity None (No alarm) Service Subsystem Error NORMAL 3--Notify Summary All of these error codes indicate a software error in the Service Subsystem. The cause of the error can be such things as object creation failure, a system call failure, a logging error, a socket creation failure, a bind failure, an invalid parameter, or inability to find a restore file.
Page 348 Service Manual 8-5-3. Error 03-111: Rendering Error in Delivery Subsystem LOCAL PANEL Message Log Message DICOM Message Severity Undelivered Job due to Rendering Job Rendering Error NORMAL 1--Alert Error (Alarm sounds) Summary There is a rendering error in the Delivery Subsystem caused by bad image data. This job will not be retried.
Page 349 Section 8 - - QuickSheets 8-5-4. Error 03-381 through 03- -912: Error Notification in Routing/Delivery Subsystem LOCAL PANEL Message Log Message DICOM Message Severity None (No alarm) Routing/Delivery Subsystem Error NORMAL 3--Notify Note For Error Code 03-650, see the following QuickSheet (paragraph 8-5-5). Summary All of these error codes indicate a software error in the Routing/Delivery Subsystem.
Page 350 Service Manual 8-5-5. Error 03-650: Delivery Error Notification in Routing/Delivery Subsystem LOCAL PANEL Message Log Message DICOM Message Severity None (No alarm) Routing/Delivery Subsystem Job NORMAL 3--Notify Delivery Error Summary An error has occurred in the job handling software of the Routing/Delivery Subsystem. The job will be retried.
Page 351 Section 8 - - QuickSheets 8-5-6. Error 04-004 through 04- -215: Error Notification in DICOM/Network Subsystem LOCAL PANEL Message Log Message DICOM Message Severity None (No alarm) DICOM/Network Subsystem Error NORMAL 3--Notify Note For Error Codes 04-201 and 04-205, see the following two QuickSheets (paragraphs 8-5-7 and 8-5-8).
Page 352 Service Manual 8-5-7. Error 04-201: Maximum Number of DICOM Associations has been Exceeded LOCAL PANEL Message Log Message DICOM Message Severity None (No alarm) DICOM Associations Exceeded NORMAL 3--Notify Summary The allowed number of DICOM associations (12) has been exceeded. Note When the system is shutting down, the maximum number is set to zero.
Page 353 Section 8 - - QuickSheets 8-5-8. Error 04-205: Resource Limitation Error in Network Subsystem LOCAL PANEL Message Log Message DICOM Message Severity None (No alarm) Resource Limitation Error in DICOM NORMAL 3--Notify Summary The internal software of the Network Subsystem has a problem. The error can be caused by a number of problems, such as an object creation failure or a system call failure.
Page 354 Service Manual 8-5-9. Error 05-000: Error in Storage Subsystem LOCAL PANEL Message Log Message DICOM Message Severity None (No alarm) Storage Subsystem Error NORMAL 3--Notify Summary The internal software of the Storage Subsystem has a problem, but the IMAGER should be able to function normally.
Page 355 Section 8 - - QuickSheets 8-5-10. Error 05-039: Unable to Reach Low Watermark LOCAL PANEL Message Log Message DICOM Message Severity None (No alarm) Low Watermark Not Reached NORMAL 3--Notify Summary The Storage Subsystem recovery software is not able to reclaim the optimal amount of storage defined by the Low Watermark.
Page 356 Service Manual 8-5-11. Error 05-044: Low Watermark Has Been Reached LOCAL PANEL Message Log Message DICOM Message Severity None (No alarm) Error in Storage Subsystem NORMAL 3--Notify Summary The low watermark has been reached in the Storage Subsystem. Result of Error None.
Page 357 Section 8 - - QuickSheets 8-5-12. Error 10-001: Delivery Subsystem Internal Software Error LOCAL PANEL Message Log Message DICOM Message Severity Delivery Server Internal Delivery Server Internal Error PRINTER DOWN 0--Fatal Error -- Alarm sounds Summary The internal software of the Delivery Server Subsystem has a problem. The error can be caused by a number of problems, such as persistent memory failures, an object creation failure or a system call failure.
Page 358 Service Manual 8-5-13. Error 10-003: Image Datapath Error in Delivery Server Subsystem LOCAL PANEL Message Log Message DICOM Message Severity Delivery Server Image Datapath Delivery Server Internal Error PRINTER DOWN 0--Fatal Error -- Alarm sounds Summary The image datapath software of the Delivery Server Subsystem has failed. The error can be caused by a number of problems, such as failure to create and initialize the MCSDIS software, failure of the PCIO BOARD or driver to initialize, or a read/write failure on the PCIO BOARD.
Page 359 Section 8 - - QuickSheets 8-5-14. 10-910: No Communication with the MCS LOCAL PANEL Message Log Message DICOM Message Severity MCS Communication MCS Communication Fail ELEC DOWN 0--Fatal Down -- Alarm sounds Summary This error, declared by the DRE, occurs when the MCS fails to respond to the DRE or communications between the two is interrupted.
Page 360 Loading Updated Modality Preferences Database via Kodak REMOTE MANAGEMENT SERVICES For DRE version 1.0.1.b03, when the MPDB file is downloaded via the Kodak REMOTE MANAGEMENT SERVICES, the 8150 LASER IMAGER has to be triggered to look for the file. The script TriggerMPDB.vbs can be executed using the Remote Script function.
Page 361 Section 8 - - QuickSheets 8-5-16. Error 12-001: Software Error in LOCAL PANEL LOCAL PANEL Message Log Message DICOM Message Severity None Local Panel System Error NORMAL 3--Notify Summary The software of the LOCAL PANEL has a problem. The error can be caused by a number of problems, such as initialization, register/unregister observers, or registry access failures.
Page 362 Service Manual 8-5-17. Error 12-002: Database Error in LOCAL PANEL LOCAL PANEL Message Log Message DICOM Message Severity None Local Panel Database Error NORMAL 3--Notify Summary The database software of the LOCAL PANEL has a problem. The error can be caused by a number of problems, such as failure in database read/write or update operations.
Page 363 Section 8 - - QuickSheets 8-5-18. Error 12-003: Internal Software Error in LOCAL PANEL LOCAL PANEL Message Log Message DICOM Message Severity None Local Panel Presentation Error NORMAL 3--Notify Summary The internal software of the LOCAL PANEL subsystem has a problem. The error can be caused by a number of problems, such as persistent memory failures, object creation failure, or system call failures.
Page 364 Service Manual 8-5-19. Error 12-075: Error in LOCAL PANEL Software LOCAL PANEL Message Log Message DICOM Message Severity None Local Panel Err NORMAL 3--Notify Summary An internal error has been detected in the software of the LOCAL PANEL. The log message will contain additional details.
Page 365 Section 8 - - QuickSheets 8-5-20. Error 13-001: Error in SERVICE TOOL Software LOCAL PANEL Message Log Message DICOM Message Severity None Service Tool Internal Error NORMAL 3--Notify Summary An error has been detected in the internal software of the WebLink Subsystem. The error can be caused by a number of problems, such as persistent memory failures, object creation failure, a system call failure, or a Common Service Platform framework error.
Page 366 Service Manual 8-5-21. Error 13-002: Database Error in SERVICE TOOL Software LOCAL PANEL Message Log Message DICOM Message Severity None Service Tool Database Error NORMAL 3--Notify Summary An error has been detected in the database software of the WebLink Subsystem. The error can be caused by a number of problems, such as failures in database read/write or update functions.
Page 367 Section 8 - - QuickSheets 8-5-22. Error 13-003: SERVICE TOOL Script Error LOCAL PANEL Message Log Message DICOM Message Severity None Service Tool Script Error NORMAL 3--Notify Summary This error can be caused by a script with the following line: sysLog.log (”my user comment”). Result of Error Service operations may not work correctly.
Page 368 Service Manual 8-5-23. 20-137: Open DOOR Requested LOCAL PANEL Message Log Message DICOM Message Severity Wait for Door Open-- Open Door Requested NORMAL 3--Notify Alarm sounds Summary The user has pressed the [Open Door] Key, but the IMAGER is printing and will not allow the DOOR to open.
Page 369 Section 8 - - QuickSheets 8-5-24. 20-202: SERVICE OVERRIDE SWITCH Out LOCAL PANEL Message Log Message DICOM Message Severity Override Switch Engaged-- Override Switch Engaged ELEC DOWN 1--Alert Alarm sounds Summary The SERVICE OVERRIDE SWITCH has been enabled (i.e., placed in Service position). When this SWITCH is enabled, the SYSTEM does not recognize that the REAR PANEL is removed or the FRONT DOOR is opened.
Page 370 Service Manual 8-5-25. 20-208: DOOR Fail Open LOCAL PANEL Message Log Message DICOM Message Severity Front Door Failed to Open-- Front Door Failed to Open when NORMAL 1--Alert Alarm sounds Requested Summary The FRONT DOOR failed to open after the user pressed the Open Door key. The status of the door is monitored by the FRONT DOOR INTERLOCK SWITCH.
Page 371 None. The system will function normally. User Action Either a customer technician or a Kodak field engineer should perform periodic maintenance as described in the service manual. After maintenance, “prints until PM” should be reset via the SERVICE TOOL. FE Action This is an informational message only.
Page 372 Service Manual 8-5-27. 20-912: Image Data Transfer Parity Error Detected LOCAL PANEL Message Log Message DICOM Message Severity None Parity error detected in the image data NORMAL 3--Notify transfer from the PCIO Card to Optics Summary The MCS has detected a parity error in the data transfer from the DRE. The DRE will immediately try to reprint.
Page 373 Section 8 - - QuickSheets 8-5-28. 20-913: Data Transfer Count Error Detected LOCAL PANEL Message Log Message DICOM Message Severity Internal Image Transfer Image transfer failed from PCIO Card to ELEC DOWN 0--Fatal Failure: Optics-- Alarm Optics sounds Summary The MCS has detected that either an incomplete image (underrun) or too much image data (overrun) has been transferred to the optics.
Page 374 Service Manual 8-5-29. Error 21-114: Film Pickup Failure before Opening or Closing a CARTRIDGE LOCAL PANEL Message Log Message DICOM Message Severity Pickup Fail during Rollback Pickup diagnostics failed while FILM TRANSP 1--Alert opening or closing a cartridge ERROR Summary A pickup problem occurred just before the CARTRIDGE was to be either opened or closed.
Page 375 Section 8 - - QuickSheets 8-5-30. Error 21-115: Film Pickup Retry Notification LOCAL PANEL Message Log Message DICOM Message Severity None Film Pickup Retry NORMAL 3--Notify Summary This is a notification to the Log that the PICKUP ASSEMBLY has failed to pickup a film and place it into the feed area.
Page 376 Service Manual 8-5-31. Error 21-116: Film Pickup Failure LOCAL PANEL Message Log Message DICOM Message Severity Film Jam in Area 1: Film Pickup Position Sensor (S3) failed to FILM TRANSP 1--Alert Pickup (Alarm sounds) indicate that pickup has reached ERROR feeder nip transfer position Summary The FEEDER BOARD has returned a “pickup fail”...
Page 377 Section 8 - - QuickSheets 8-5-32. Error 21-117: FILM FEED ROLLERS Failed to Close LOCAL PANEL Message Log Message DICOM Message Severity Film Jam in Area 1: Film Feed Roller Position Sensor (S11) FILM JAM 1--Alert Pickup-- Alarm sounds failed to indicate feed rollers have closed Summary This error occurs if FEED ROLLER OPEN SENSOR S11 fails to indicate movement of the FEED...
Page 378 Service Manual 8-5-33. Error 21-118: Pickup Failed to go Home LOCAL PANEL Message Log Message DICOM Message Severity Internal Hardware Failure: Film Film Position Sensor (S3) failed to FILM TRANSP 1--Alert Pickup (Alarm sounds) sense pickup assembly at Home ERROR position (Unblocked) Summary The PICKUP ASSEMBLY failed to return to the home position at the end of a pickup cycle, as indicated...
Page 379 Section 8 - - QuickSheets 8-5-34. Error 21-119: Pickup Did Not Contact Film LOCAL PANEL Message Log Message DICOM Message Severity Internal Hardware Failure: Film Film Surface Sensor (S4) failed to FILM TRANSP 1-Alert Pickup (Alarm sounds) confirm that pickup arm assy ERROR lowered and contacted film Summary...
Page 380 Service Manual 8-5-35. Error 21-120: VACUUM CUPS Did Not Engage Film LOCAL PANEL Message Log Message DICOM Message Severity Internal Hardware Failure: Cup Arm Position Sensor (S10) failed FILM TRANSP 1-Alert Film Pickup (Alarm to confirm proper completion of a ERROR sounds) vacuum cup arm movement...
Page 381 Section 8 - - QuickSheets 8-5-36. Error 21-131: ELEVATOR Failure LOCAL PANEL Message Log Message DICOM Message Severity Tray Elevator Jammed-- The elevator did not return to the BAD SUPPLY 1-Alert Alarm sounds home position (down) when the door was closed, or failed to raise tray before door opened Summary The ELEVATOR did not return to the home position after the DOOR was closed or failed to raise the...
Page 382 Service Manual 8-5-37. 21-132: No Supply CARTRIDGE LOCAL PANEL Message Log Message DICOM Message Severity No Cartridge-- Alarm sounds No cartridge in supply drawer NORMAL 3-- Notify Summary The presence of a CARTRIDGE has not been detected by CARTRIDGE PRESENT SENSOR S1. Thus either a CARTRIDGE is not loaded or the SENSOR is defective.
Page 383 Section 8 - - QuickSheets 8-5-38. 21-134: Supply CARTRIDGE Empty LOCAL PANEL Message Log Message DICOM Message Severity Cartridge Empty-- Alarm Cartridge is empty EMPTY MEDIA 1-- Alert sounds (Size and Type) Summary The supply CARTRIDGE is out of film. When this occurs, the MCS immediately indicates a media out condition to the DRE and begins to close the CARTRIDGE.
Page 384 Service Manual 8-5-39. 21-138: User Intervention Required to Open DOOR LOCAL PANEL Message Log Message DICOM Message Severity Override Door Open-- Alarm Operator action required to open door BAD SUPPLY 1--Alert sounds with cartridge stuck open Summary The IMAGER is unable to open the FRONT DOOR because the supply CARTRIDGE would not close. When the user keys in the command to open the FRONT DOOR, the SYSTEM software attempts to close the CARTRIDGE.
Page 385 Section 8 - - QuickSheets 8-5-40. 21-139: Bad CARTRIDGE ID LOCAL PANEL Message Log Message DICOM Message Severity Unable to Identify Film-- RF Tag Reader failed to Read or BAD SUPPLY 1--Alert Alarm sounds Write RF Tag data on film cartridge Summary The IMAGER is unable to read the ID information on the supply CARTRIDGE.
Page 386 Service Manual 8-5-41. 21-145: Unsupported Media Type LOCAL PANEL Message Log Message DICOM Message Severity Unsupported Media Type-- Media Type located in Drawer is not BAD SUPPLY 1--Alert Alarm sounds supported Summary The RF TAG information indicates that the type of media in the CARTRIDGE is incompatible with the IMAGER.
Page 387 Section 8 - - QuickSheets 8-5-42. 21-146: Wrong Media Size LOCAL PANEL Message Log Message DICOM Message Severity Unsupported Media Size-- Media Type located in Drawer is not BAD SUPPLY 1--Alert Alarm sounds supported Summary The RF TAG information indicates that the size of the media in the CARTRIDGE is incompatible with the IMAGER.
Page 388 Service Manual 8-5-43. 21-175: ROLLBACK Failed to Engage CARTRIDGE LOCAL PANEL Message Log Message DICOM Message Severity Rollback Failed to Engage Rollback failed to engage cartridge BAD SUPPLY 1--Alert Cartridge-- Alarm sounds Summary The ROLLBACK MOTOR DCM1 activated with the ROLLBACK HOME SENSOR S2 on, but S2 did not turn off.
Page 389 Section 8 - - QuickSheets 8-5-44. 21-176: Supply CARTRIDGE Could Not Be Fully Opened LOCAL PANEL Message Log Message DICOM Message Severity Film Cartridge Failed to Cartridge Open Sensor (S13) in Tray BAD SUPPLY 1--Alert Open-- Alarm sounds failed to activate in specified time Summary The IMAGER could not open the CARTRIDGE LID so that film could be picked up.
Page 390 Service Manual 8-5-45. 21-177: Supply CARTRIDGE Could Not Be Closed LOCAL PANEL Message Log Message DICOM Message Severity Film Cartridge Failed to Rollback Home Sensor (S2) in Drawer BAD SUPPLY 1--Alert Close-- Alarm sounds failed to activate in specified time Summary The IMAGER could not close the supply CARTRIDGE and is unable to print.
Page 391 Section 8 - - QuickSheets 8-5-46. 21-178: ROLLBACK Failed to Leave Home LOCAL PANEL Message Log Message DICOM Message Severity Film Cartridge Failed to Rollback Home Sensor (S2) in Tray BAD SUPPLY 1--Alert Open-- Alarm sounds failed to deactivate in specified time Summary The IMAGER could not open the CARTRIDGE LID so that film could be picked up.
Page 392 Service Manual 8-5-47. 21-179: ROLLBACK Failed to Move from Open Position LOCAL PANEL Message Log Message DICOM Message Severity Film Cartridge Failed to Rollback Home Sensor (S2) in Tray BAD SUPPLY 1--Alert Close-- Alarm sounds failed to deactivate in specified time Summary The IMAGER could not close the CARTRIDGE LID.
Page 393 Section 8 - - QuickSheets 8-5-48. 21-515: Calibration Print Failed LOCAL PANEL Message Log Message DICOM Message Severity Calibrate Failure-- Alarm Calibration Failure, non--monotonic CALIBRATION 0--Fatal sounds near Dmax Summary The calibration print failed. This error occurs during the process of building the film model, when wedge data fails one of the following detailed checks of monotonicity: The 3 step wedge values used to calculate the Dmax density are not monotonic, causing an error in •...
Page 394 Service Manual 8-5-49. 21-624: Bad DENSITOMETER Data LOCAL PANEL Message Log Message DICOM Message Severity Calibration Failed: Film Drawer Calibration Failed. CALIBRATION 1--Alert Density Readings not Densitometer readings not monotonic Monotonic-- Alarm sounds Summary The DENSITOMETER data from a calibration print is not increasing monotonically or the DENSITOMETER did not find the precise number of steps in the calibration wedge.
Page 395 Section 8 - - QuickSheets 8-5-50. 21-631: Dmin Not Met LOCAL PANEL Message Log Message DICOM Message Severity Calibration Failed: Film Drawer Calibration Failed. Dmin not CALIBRATION 1--Alert Dmin Outside Target-- Alarm sounds Summary The Dmin requirement was not met on a calibration print. The error is detected when the Gray Scale Manager software receives the DENSITOMETER readings from a calibration sheet that has just been processed.
Page 396 Service Manual 8-5-51. 21-632: Dmax Not Met LOCAL PANEL Message Log Message DICOM Message Severity Calibration Failed: Film Drawer Calibration Failed. Dmax not CALIBRATION 1--Alert Dmax Outside Target-- Alarm sounds Summary The Dmax requirement was not met on a calibration print. The error is detected when the Gray Scale Manager software receives the DENSITOMETER readings from a calibration sheet that has just been processed.
Page 397 Section 8 - - QuickSheets 8-5-52. 21-921: FEEDER Diagnostics Failure LOCAL PANEL Message Log Message DICOM Message Severity Feeder Diagnostics Failure-- Feeder Board diagnostics failure ELEC DOWN 0--Fatal Alarm sounds Summary A component in the FEEDER MODULE has failed the power-up self-test. At power up, the FEEDER BOARD tests its circuits and all the MOTORS, SENSORS, and mechanics that compose the FILM FEED SYSTEM.
Page 398 Service Manual Cups Engaged Sensor (S10) Pickup Position Sensor (S3) Vertical Transport Sensor (S8) Pickup Motor (DCM2) Feed Roller Motor (Step1) Cartridge Presence Sensor (S1) Feed Roller Open Motor Film Surface (DCM4) Sensor (S4) Feed Roller Film Out Open Sensor Sensor (S5) (S11) Behind)
Page 399 Section 8 - - QuickSheets The system was initialized and film (if any) was cleared from the 8150 Start before the following feeder tests occurred: Go back 21--921 Go back 21--921 to start. to start. Go back 21--921 to start. Go back 21--921 to start.
Page 400 Service Manual Go back to start. Go back 21--921 to start. Go back 21--921 to start. Figure 8-1. Film Feeder Module Diagnostics (Sheet 2) 7F3318 2005 July Rev. B 8-58...
Page 401 Section 8 - - QuickSheets Go back to start. 21--921 Go back 21--921 to start. End of Film Feeder Module Diagnostics (Self Test continues with RF Tag Subsystem diagnostics, see Figure 8-2) Figure 8-1. Film Feeder Module Diagnostics (Sheet 3) 2005 July Rev.
Page 402 Service Manual 8-5-53. 25-922: RF TAG SUBSYSTEM Diagnostics Failure LOCAL PANEL Message Log Message DICOM Message Severity Internal Diagnostics Failure-- RF Tag Reader failed self diagnostics ELEC DOWN 0--Fatal RF Tag-- Alarm sounds Summary The RF TAG SUBSYSTEM failed its diagnostic self-test. At power up, the MICRO on the RF TAG INTERFACE BOARD is commanded to self-test the RF TAG SUBSYSTEM.
Page 403 Section 8 - - QuickSheets From Film Feeder Module Test RF Tag Subsystem Test- - - - MCS sends an ’execute diagnostics” command to the micro on the RF Tag Interface Board, which in turn builds and sends a ”Read Version” command to the RF Reader RF Tag I/F Board.
Page 404 Service Manual 8-5-54. 25-931: RF TAG SUBSYSTEM Communications Failure LOCAL PANEL Message Log Message DICOM Message Severity Internal Communications MCS failed to communicate to RF Tag ELEC DOWN 0--Fatal Failure-- RF Tag-- Alarm reader after 5 attempts sounds Summary The RF TAG SUBSYSTEM passed its diagnostic self-test, but failed to respond to the MCS after 5 attempts.
Page 405 Section 8 - - QuickSheets 8-5-55. 25-932: RF TAG SUBSYSTEM Communications Retry LOCAL PANEL Message Log Message DICOM Message Severity None MCS failed to communicate with RF ELEC DOWN 0--Fatal Summary This notification to the LOG occurs when the MCS tries to communicate with the RF TAG SUBSYSTEM, but receives no response.
Page 406 Service Manual 8-5-56. 26-163: Jam Loading Exposure PLATEN LOCAL PANEL Message Log Message DICOM Message Severity Film Jam in Area 3: Platen-- Film Jam Loading Exposure Platen: FILM JAM 1--Alert Alarm sounds Film at Platen Sensor (S6) failed to detect film leading edge Summary After film pickup, the leading edge of the film was not detected by PLATEN FILM SENSOR S6.
Page 407 Section 8 - - QuickSheets Solution: Manufacturing addressed this problem starting with Film Pickup Assembly serial number PUA01943. In the field, try the following: 1. Remove the Film Pickup Assembly from the machine. 2. Move the Motor away from the Gear Rack and extend the Film Pickup Assembly. 3.
Page 408 Service Manual 8-5-57. 26-164: Jam Loading Exposure PLATEN LOCAL PANEL Message Log Message DICOM Message Severity Film Jam in Area 2: Platen-- Film Jam Loading Exposure Platen: FILM JAM 1--Alert Alarm sounds Platen Film Sensor (S6 failed to detect trailing edge Summary Film is jammed at the entrance to the exposure area.
Page 409 Section 8 - - QuickSheets 8-5-58. 26-165: Jam at TRANSPORT LOCAL PANEL Message Log Message DICOM Message Severity Film Jam in Area 3: Film Jam Exiting Platen: Film at FILM JAM 1--Alert Transport-- Alarm sounds Platen Sensor (S6) failed to detect film trailing edge Summary The film has jammed between the PLATEN and the PROCESSOR.
Page 410 Service Manual 8-5-59. Error 26-166: Film Jam at VERTICAL TRANSPORT LOCAL PANEL Message Log Message DICOM Message Severity Film Jam in Area 4: Transport-- Film Jam at Vertical Transport: FILM JAM 1--Alert Alarm sounds Film at Vertical Transport Sensor (S8) failed to detect film leading edge Summary The film has jammed between the PLATEN and the PROCESSOR.
Page 411 Section 8 - - QuickSheets 8-5-60. 26-169: Jam Unloading Exposure PLATEN LOCAL PANEL Message Log Message DICOM Message Severity Film Jam in Area 3: Platen-- Film Jam Unloading Platen: FILM JAM 1--Alert Alarm sounds Platen Film Sensor (S6) failed to detect film leading edge Summary Film has jammed exiting the exposure (PLATEN) area.
Page 412 Service Manual 8-5-61. 26-542: Jam at PROCESSOR LOCAL PANEL Message Log Message DICOM Message Severity Film Jam in Area 4: Film Jam in Processor: Vertical FILM JAM 1--Alert Processor-- Alarm sounds Transport Sensor (S8) failed to detect film trailing edge Summary The film is jammed on the PROCESSOR DRUM.
Page 413 Section 8 - - QuickSheets 8-5-62. 26-543: Jam Prior to DENSITOMETER LOCAL PANEL Message Log Message DICOM Message Severity Film Jam in Area 5: Film Jam Prior to Densitometer: FILM JAM 1--Alert Processor-- Alarm sounds Densitometer/Exit Sensor (S9) failed to detect film leading edge Summary The film is jammed between the PROCESSOR DRUM and the DENSITOMETER.
Page 414 Service Manual 8-5-63. 26-544: Jam at DENSITOMETER LOCAL PANEL Message Log Message DICOM Message Severity Film Jam in Area 5:-- Film Jam at Densitometer: FILM JAM 1--Alert Alarm sounds Densitometer/Exit Sensor (S9) failed to detect film trailing edge Summary The film is jammed between the DENSITOMETER and the EXIT TRAY. The developed film from the DRUM turns on PROCESSOR/EXIT SENSOR S9 as it enters the DENSITOMETER.
Page 415 Section 8 - - QuickSheets 8-5-64. Error 27-121: ATTENUATOR Error LOCAL PANEL Message Log Message DICOM Message Severity Internal Hardware Failure:-- Attenuator Home Sensor failed to ELEC DOWN 0--Fatal Alarm sounds detect Attenuator Motor movement Summary The IMAGER was unable to move the ATTENUATOR to the requested position after multiple attempts. The OPTICS ATTENUATOR MOTOR (Step 3), under control of the MCS BOARD, is stepped to set the ATTENUATOR at the position that will provide the desired image density.
Page 416 Service Manual 8-5-65. 27-123: SPINNER Error LOCAL PANEL Message Log Message DICOM Message Severity Internal Hardware Failure:-- Spinner fails to rotate at desired ELEC DOWN 0--Fatal Alarm sounds speed Summary The OPTICS MODULE SPINNER is not rotating, or is not rotating consistently at the correct speed. The SPINNER MOTOR scans the laser across the film, as the beam is reflected successively from the two MIRROR facets in the double scan process.
Page 417 Section 8 - - QuickSheets 8-5-66. 27-602: Invalid POWER MONITOR Range with ATTENUATOR Open LOCAL PANEL Message Log Message DICOM Message Severity Calibration Failed: Optics:-- Optics calibration failed. Power ELEC DOWN 0--Fatal Alarm sounds Monitor value with Atten open outside valid range. Summary Optics calibration and diagnostics detected that a POWER MONITOR reading with the ATTENUATOR wide open was outside the predefined valid range.
Page 418 Service Manual Caution Do not attempt to take measurements directly on the J23 CONNECTOR pins on the MCS BOARD. Shorting the pins can cause extensive damage in the IMAGER. The control circuits for the OPTICS ATTENUATOR MOTOR and the SPINNER MOTOR require +12 vdc.
Page 419 Section 8 - - QuickSheets 8-5-67. 27-603: Invalid ATTENUATOR Optical Density Range LOCAL PANEL Message Log Message DICOM Message Severity Calibration Failed: Optics:-- Optics calibration failed. ELEC DOWN 0--Fatal Alarm sounds Attenuator Optical Density value outside valid range. Summary Optics calibration and diagnostics detected that the calculated ATTENUATOR optical density range was outside the predefined valid range.
Page 420 Service Manual +12 volt power, either by failure of the DC POWER SUPPLY or as a result of an open or failed INTERLOCK will deactivate the optics. 7F3318 2005 July Rev. B 8-78...
Page 421 Section 8 - - QuickSheets 8-5-68. 27-604: Invalid Laser Dynamic Range LOCAL PANEL Message Log Message DICOM Message Severity Calibration Failed: Optics:-- Optics calibration failed to Adjust ELEC DOWN 0--Fatal Alarm sounds Laser Dynamic Range within limits Summary Optics calibration and diagnostics detected that the calculated laser dynamic range was outside the predefined valid range.
Page 422 Service Manual Too many SCANNER MODULES are being replaced unnecessarily in the field. DO NOT replace the SCANNER MODULE if P604 appears after you replaced the MCS BOARD or SCANNER MODULE (that is, if the error code did not originally cause the replacement of the assembly). Perform the dynamic range adjustment (paragraph 3-6).
Page 423 Section 8 - - QuickSheets 8-5-69. 27-605: POWER MONITOR is Saturated LOCAL PANEL Message Log Message DICOM Message Severity Calibration Failed: Optics:-- Optics calibration detected Power ELEC DOWN 0--Fatal Alarm sounds Monitor saturation Summary The POWER MONITOR is saturated with the laser set at maximum power. Optics calibration and diagnostics are performed at power up and before every calibration print.
Page 424 Service Manual 8-5-70. 27-606: ATTENUATOR Calibration Failed LOCAL PANEL Message Log Message DICOM Message Severity Calibration Failed: Optics:-- Optics Calibration Failed: Power ELEC DOWN 0--Fatal Alarm sounds Monitor readings not monotonic Summary ATTENUATOR calibration failed during optics calibration and diagnostics. The POWER MONITOR readings were not monotonic.
Page 425 Section 8 - - QuickSheets 8-5-71. 27-640: Optics Translation Home Failure LOCAL PANEL Message Log Message DICOM Message Severity Internal Hardware Failure:-- Optics Home Sensor (S7) failed to ELEC DOWN 0--Fatal Alarm sounds detect Optics Module Summary The SCANNER did not return to the home position after a scan operation. The SYSTEM returns the SCANNER to its home position after every scan operation by activating the OPTICS TRANSLATION MOTOR.
Page 426 Service Manual 8-5-72. 27-641: Optics NVRAM Failure LOCAL PANEL Message Log Message DICOM Message Severity Optics NVRAM Fail:-- Optics NVRAM ELEC DOWN 0--Fatal Alarm sounds Summary The OPTICS MODULE setup parameters cannot be read from NVRAM. At power on, the SYSTEM attempts to read the OPTICS MODULE setup parameters from the NVRAM (eePROM) on the OPTICS MODULE CONTROL BOARD.
Page 427 Section 8 - - QuickSheets 12. Examine the Horizontal bars with an eye loop and look for jagged edges. If the edges are jagged, you will need to change the Pixel Stretch parameter using the SetPixelStretch2.vbs script. 13. Examine the position of the top of the image. If the image is too far down or too far up, the SOS Delay parameter will have to be changed using the SetSOSDelay2.vbs script.
Page 428 Service Manual 8-5-73. 27-923: Optics Diagnostics Failed LOCAL PANEL Message Log Message DICOM Message Severity Optics Diagnostics Failed:-- Optics Calibration Failed: Power ELEC DOWN 0--Fatal Alarm sounds up diagnostics failed Summary The OPTICS BOARD failed its power-up self-test. At power up, the OPTICS BOARD is commanded to self-test.
Page 429 Section 8 - - QuickSheets From Densitometer Module Test 27--923 27--923 27--923 27--640 To Optics (AIQC) Calibration and Testing Figure 8-3. OPTICS MODULE Diagnostics 2005 July Rev. B 7F3318 8-87...
Page 430 Service Manual 8-5-74. 27-931: Optics Communications Failed LOCAL PANEL Message Log Message DICOM Message Severity Internal Communications MCS failed to communicate with ELEC DOWN 0--Fatal Failure: Optics-- Optics Module after 5 attempts Alarm sounds Summary The MCS tried to communicate with the OPTICS MICRO, but received no response after 5 attempts. Result of Error The IMAGER is unable to print film.
Page 431 Section 8 - - QuickSheets 8-5-75. 27-932: Optics Communications Retry LOCAL PANEL Message Log Message DICOM Message Severity None MCS failed to communicate with NORMAL 3--Notify Optics Summary This notification to the Log occurs when the MCS tries to communicate with the OPTICS MICRO, but receives no response.
Page 432 Service Manual 8-5-76. 28-506: MCS Cannot Read PROCESSOR Temperature LOCAL PANEL Message Log Message DICOM Message Severity Internal Communication MCS cannot read Processor PROC DOWN 0--Fatal Failure: Processor-- Alarm temp. sounds Summary The PROCESSOR RTD timed out while measuring PROCESSOR temperature and communicating it to the MCS.
Page 433 Section 8 - - QuickSheets 8-5-77. 28-509: PROCESSOR Warmup Failure LOCAL PANEL Message Log Message DICOM Message Severity Processor Warm-up Failure-- Processor failed to warm up in the PROC DOWN 0--Fatal Alarm sounds specified time. Summary The PROCESSOR failed to warm up in the programmed time. (Refer to sheet 2 of the SYSTEM Functional Block/Wiring Diagram.) When power is applied to the IMAGER, the PROCESSOR DRUM turns on, controlled by the SSR DRUM PROC signal from the MCS BOARD.
Page 434 Service Manual 4. Check for other possible problems in the following order: Loss of 120 vac. (Check at CONNECTOR J1 of the PIB. Pins 1 and 4 are “Line.” Pins 3 and 6 are • “Neutral.”) Low ac voltage (i.e., 120 vac is below spec). Check that the POWER TRANSFORMER is properly •...
Page 435 Section 8 - - QuickSheets 8-5-78. 28-551: PROCESSOR DRUM HEATER Failure LOCAL PANEL Message Log Message DICOM Message Severity Processor Heater Failure-- Processor failed to warm up when PROC DOWN 0--Fatal Alarm sounds heater turned on. Summary The HEATER has been turned on, but the expected temperature rise did not occur. (Refer to sheet 2 of the SYSTEM Functional Block/Wiring Diagram.) When power is applied to the IMAGER, the PROCESSOR DRUM turns on, controlled by the SSR DRUM PROC signal from the MCS Board.
Page 436 Service Manual Defective RELAY K1 or K2 on the PIB. (Replace the BOARD.) • Bad MCS BOARD (monitors DRUM temperature and turns on HEATER as required) • If the room temperature is set back during non--working hours, try bringing the room temperature •...
Page 437 Section 8 - - QuickSheets 8-5-79. 28-554: PROCESSOR Over Temperature Error LOCAL PANEL Message Log Message DICOM Message Severity Processor Over Temperature-- Processor over temperature PROC DOWN 0--Fatal Alarm sounds Summary The DRUM temperature is too high and the PROCESSOR HEATER has been turned off. When power is applied to the IMAGER and the TOP HOOD is closed, 120 volts ac is applied to the PROCESSOR HEATER through a RELAY on the PROCESSOR INTERFACE BOARD, under control of the MASTER CPU on the MCS Board.
Page 438 Service Manual POWER MODULE JUMPERS tapped incorrectly. • Loose RTD CABLE on the MCS BOARD (J17 at the top of the BOARD). • Worn or defective SLIP RING. • Defective TOP HOOD INTERLOCK. • Work Around: Power cycle to start the warming sequence from the current PROCESSOR temperature. •...
Page 439 Section 8 - - QuickSheets 8-5-80. 29-924: DENSITOMETER Offset Failure with Light Source Off LOCAL PANEL Message Log Message DICOM Message Severity Internal Diagnostic Failure: Densitometer offset reading out of ELEC DOWN 0--Fatal Densitometer-- Alarm Sounds range with light source off Summary Before every print and during diagnostics, a reading of the Density Sensor is taken with the Light Source turned off.
Page 440 Service Manual From RF Tag Module Test 29--924 29--924 To Optics Module Diagnostics Figure 8-4. DENSITOMETER Module Diagnostics 7F3318 2005 July Rev. B 8-98...
Page 441 Section 8 - - QuickSheets 8-5-81. 29-925: DENSITOMETER Offset Failure with Light Source On LOCAL PANEL Message Log Message DICOM Message Severity Internal Diagnostic Failure: Densitometer offset reading out of ELEC DOWN 0--Fatal Densitometer-- Alarm sounds range with light source on Summary Before every print and during diagnostics, a reading of the Density Sensor is taken with the Light Source turned on.
Page 442 Service Manual 8-5-82. 29-931: MCS Cannot Communicate with DENSITOMETER LOCAL PANEL Message Log Message DICOM Message Severity Internal Communications MCS failed to communicate with ELEC DOWN 0--Fatal Failure: Densitometer-- Alarm Densitometer after 5 attempts sounds Summary This error occurs if the MCS tries to communicate with the DENSITOMETER MICRO, but receives no response after 5 attempts.
Page 443 Section 8 - - QuickSheets 8-5-83. 29-932: MCS Cannot Communicate with DENSITOMETER Notification LOCAL PANEL Message Log Message DICOM Message Severity None MCS failed to communicate with NORMAL 3--Notify Densitometer Summary This notification to the Log occurs if the MCS tries to communicate with the DENSITOMETER MICRO, but receives no response.
Page 444 Service Manual BLANK PAGE 7F3318 2005 July Rev. B 8-102...
Page 445 Section 9 - - Illustrated Parts Breakdown Section 9 - - Illustrated Parts Breakdown Figure 9-0. SYSTEM OVERVIEW Figure 9- -1 Cabinetry with Local Panel Figure 9- - 14. Internal Cabling Figure 9- -2. Figure 9- -3. Film Processor Roller Set Assembly Assemblies Figure...
Page 446 Service Manual Figure 9-1. CABINETRY WITH LOCAL PANEL 2, 16 7F3318 2005 July Rev. B...
Page 447 Section 9 - - Illustrated Parts Breakdown Figure 9-1. CABINETRY WITH LOCAL PANEL Item No. Part Number Description ..Not Available ..HOOD ASSEMBLY (Includes items 2 and 3) ......
Page 448 Service Manual Figure 9-2. FILM PROCESSOR ASSEMBLY , 18a 15, 16, 17 7F3318 2005 July Rev. B...
Page 449 Section 9 - - Illustrated Parts Breakdown Figure 9-2. FILM PROCESSOR ASSEMBLY, Sheet 2 Item No. Part Number Description ..SP8E5626 ..DRUM ASSEMBLY KIT ......... . .
Page 450 Service Manual Figure 9-3. ROLLER SET ASSEMBLIES Figure 9-3. ROLLER SET ASSEMBLIES Item No. Part Number Description ..SP7F1006 ..ROLLER SET ASSEMBLY (Includes items 3 and 4) .
Page 451 Section 9 - - Illustrated Parts Breakdown Figure 9-4. DENSITOMETER ASSEMBLY Figure 9-4. DENSITOMETER ASSEMBLY Item No. Part Number Description ..SP96--0000--0486--9 SWITCH, Optical, Flag (Densitometer/Exit S9) ..... . .
Page 452 Service Manual Figure 9-5. FILM PICKUP ASSEMBLY (S3) (S10) 5 (Ref.) (S5) (S4) 7F3318 2005 July Rev. B...
Page 453 Section 9 - - Illustrated Parts Breakdown Figure 9-5. FILM PICKUP ASSEMBLY Item No. Part Number Description ..SP8F0279 ..PICKUP ASSEMBLY (Includes items 2 through 19) ....
Page 454 Service Manual Figure 9-6. ROLLBACK ASSEMBLY, RF TAG 7F3318 2005 July Rev. B 9-10...
Page 455 Section 9 - - Illustrated Parts Breakdown Figure 9-6. ROLLBACK ASSEMBLY, RF TAG Item No. Part Number Description ..SP8F0688 ..ROLLBACK ASSEMBLY (Includes items 2 through 18) .
Page 456 Service Manual Figure 9-7. ELEVATOR ASSEMBLY Figure 9-7. ELEVATOR ASSEMBLY Item No. Part Number Description ..SP8F0278 ..ELEVATOR ASSEMBLY (Includes items 2 through 4) ....
Page 457 Section 9 - - Illustrated Parts Breakdown Figure 9-8. VERTICAL TRANSPORT ASSEMBLY Figure 9-8. VERTICAL TRANSPORT ASSEMBLY Item No. Part Number Description ..SP8F0280 ..VERTICAL TRANSPORT ASSEMBLY (Includes items 2 -- 6) .
Page 458 Service Manual Figure 9-9. FILM FEED ROLLER ASSEMBLY Figure 9-9. FILM FEED ROLLER ASSEMBLY Item No. Part Number Description ..SP8F0277 ..FILM FEED ROLLER ASSEMBLY ........
Page 459 Section 9 - - Illustrated Parts Breakdown Figure 9-10. IMAGING (EXPOSURE) ASSEMBLY 2005 July Rev. B 7F3318 9-15...
Page 460 Service Manual Figure 9-10. IMAGING (EXPOSURE) ASSEMBLY Item No. Part Number Description ..Not available ..IMAGING (EXPOSURE) ASSEMBLY .......
Page 461 Section 9 - - Illustrated Parts Breakdown Figure 9-11. POWER ASSEMBLY Figure 9-11. POWER ASSEMBLY Item No. Part Number Description ..SP8F2394 ..POWER MODULE KIT (Includes items 2 through 5) .
Page 462 Service Manual Figure 9-12. ELECTRONICS 4, 5 7a,b FrontBackFull FRONT REAR Figure 9-12. ELECTRONICS Item No. Part Number Description ..SP5E5849 ..SWITCH, Power ..........
Page 463 Section 9 - - Illustrated Parts Breakdown Figure 9-13. DICOM RASTER ENGINE (DRE) 15, 16, 17 2005 July Rev. B 7F3318 9-19...
Page 464 Service Manual Figure 9-13. DICOM RASTER ENGINE (DRE) Item No. Part Number Description ..SP7E8814 ..CONNECTOR, L--Com ..........
Page 465 Section 9 - - Illustrated Parts Breakdown Figure 9-14. INTERNAL CABLING Item No. Part Number Description ..SP7F1110 ..HARNESS, AC Power ..........
Page 466 Service Manual BLANK PAGE 7F3318 2005 July Rev. B 9-22...
Page 467 Section 10 - - Diagrams 10-1. System Functional Diagrams Block diagrams and wiring diagrams for the electronic components in the Kodak DryView 8150 LASER IMAGER are located on the Health Imaging Digital Output Service Collection CD set as a separate document.
Page 468 Service Manual BLANK PAGE 7F3318 2005 July Rev. B 10-2...
Page 470 Kodak and DryView are trademarks. Printed in U.S.A. 7F3318 Rev B July 2005 EASTMAN KODAK COMPANY HEALTH IMAGING Rochester, NY 14650...

Kodak DryView 8150 Service Manual

Revision History

Safety, Regulatory, EMC and CE Marking Compliance

Section 1 - - Specifications

Section 2 - - Installation

Section 3 - - Adjustments

Section 4 - - Disassembly/Reassembly

Section 5 - - Tools/Preventive Maintenance/Cleaning

Section 6 - - Theory of Operation

Section 7 - - Troubleshooting

Section 8 - - Quicksheets

Quick Links

Troubleshooting

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Summary of Contents for Kodak DryView 8150