Honda Transalp XL700V Manual page 350

BUSHINGS
Check the bushings for wear or damage.
Measure the O.D. of each bushing.
SERVICE LIMITS:
M3, M5 gear bushings:
C1, C2, C4 gear bushings: 30.93 mm (1.218 in)
Measure the I.D. of the each gear bushing.
SERVICE LIMITS:
M3 gear bushing: 25.04 mm (0.986 in)
C2 gear bushing: 28.03 mm (1.104 in)
MAINSHAFT/COUNTERSHAFT
Check the spline grooves and sliding surfaces for
abnormal wear or damage.
Measure the O.D. of the mainshaft and countershaft
at the gear and bushing sliding areas.
SERVICE LIMITS:
Mainshaft (at M3 gear bushing):
24.95 mm (0.982 in)
Countershaft (at C2 gear bushing):
27.95 mm (1.100 in)
Calculate the gear-to-bushing and bushing-to-shaft
clearance.
SERVICE LIMITS:
Gear-to-bushing
M3, M5: 0.08 mm (0.003 in)
C1, C2, C4: 0.11 mm (0.004 in)
Bushing-to-shaft
M3: 0.09 mm (0.004 in)
C2: 0.08 mm (0.003 in)
SHIFT FORK
Check for deformation or abnormal wear.
Measure the shift fork claw thickness.
SERVICE LIMITS: 5.6 mm (0.22 in)
Measure the shift fork I.D.
SERVICE LIMIT: 13.03 mm (0.513 in)
CRANKCASE/CRANKSHAFT/TRANSMISSION
27.940 mm (1.1000 in)
M3
C2
12-21