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XL 125 V1
Shop manual
Honda XL 125 V1 Shop Manual
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Shop manual
(33 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Important Safety Notice
Country Codes
Contents
Symbols
General Information
General Safety
Carbon Monoxide
Gasoline
Service Rules
Model Identification
Frame Serial Number
Engine Serial Number
Carburetor Identification Number
Specifications
Torque Values
Tools
Lubrication & Seal Points
Cable & Harness Routing
Emission Control Systems
Source of Emissions
Crankcase Emission Control System
Exhaust Emission Control System
Frame/Body Panels/Exhaust System Service Information
Frame/Body Panels/Exhaust System Torque Values
Frame/Body Panels/Exhaust System Troubleshooting
Seat Removal
Seat Installation
Side Cover
Front Fender
Rear Carrier
Tail Cover/Rear Fender Removal
Tail Cover/Rear Fender Disassembly
Rear Inner Fender/Battery Box
Front Cowl
Windshield Screen
Inner Center Cowl
Front Cowl Assembly Removal
Front Cowl Assembly Disassembly
Fuel Tank Removal
Fuel Tank Disassembly
Muffler/Exhaust Pipe Removal
Muffler/Exhaust Pipe Installation
Maintenance Service Information
Maintenance Specifications
Maintenance Schedule
Fuel Line
Throttle Operation
Carburetor Choke
Starting Enrichment (SE) Valve
Air Cleaner
Spark Plug
Spark Plugs Inspection
Reusing a Spark Plug
Replacing a Spark Plug
Valve Clearance Inspection
Rear Cylinder Head
Front Cylinder Head
Valve Clearance Adjustment
Engine Oil/Oil Filter Inspection
Engine Oil Change
Oil Filter Change
Carburetor Synchronization
Engine Idle Speed
Radiator Coolant Level Check
Cooling System
Secondary Air Supply System
Drive Chain Slack Inspection
Drive Chain Adjustment
Drive Chain Cleaning and Lubrication
Sprockets Inspection
Drive Chain Replacement
Drive Chain Slider
Brake Fluid
Front Brake
Rear Brake
Front Brake Pad
Brake System
Rear Brake Pad
Inspection for Air in System
Brake Pedal Height
Brake Light Switch
Headlight Aim
Clutch System
Side Stand
Front Suspension
Rear Suspension
Nuts, Bolts, Fasteners
Wheels/Tires
Steering Head Bearings
Lubrication System Diagram
Lubrication System Service Information
Lubrication System Specifications
Lubrication System Troubleshooting
Lubrication System Torque Values
Oil Pump Removal
Oil Pump Disassembly
Oil Pump Inspection
Oil Pump Assembly
Oil Pump Installation
Fuel System Service Information
Fuel System Specifications
Fuel System Torque Values
Fuel System Troubleshooting
Air Cleaner Housing Removal/Installation
Carburetor Base Removal/Installation
Carburetor Removal
Carburetor Separation
Carburetor Disassembly
Vacuum Chamber
Float Chamber
Carburetor Assembly
Carburetor Cleaning
Float Level Inspection
Carburetor Combination
Carburetor Installation
Choke System
Pilot Screw Adjustment
Idle Drop Procedure
Secondary Air Supply System Inspection
Pair Check Valve Inspection
System Flow Pattern
Cooling System Service Information
Cooling System Specifications
Cooling System Troubleshooting
Cooling System Torque Values
Cooling System Tools
System Testing Coolant (Hydrometer Test)
Radiator Cap/System Pressure Inspection
Coolant Replacement Preparation
Radiator Cap/System Pressure Replacement/Air Bleeding
Thermostat Removal
Thermostat Inspection
Thermostat Installation
Radiator/Cooling Fan Removal
Radiator/Cooling Fan Disassembly
Radiator/Cooling Fan Installation
Radiator Reserve Tank Removal/Installation
Water Pump Mechanical Seal Inspection
Water Pump Removal
Water Pump Disassembly
Water Pump Assembly
Water Pump Installation
Engine Removal/Installation Service Information
Engine Removal/Installation Specifications
Engine Removal
Drive Sprocket Removal
Engine Installation
Drive Sprocket Installation
Clutch/Gearshift Linkage Service Information
Clutch/Gearshift Linkage Specifications
Clutch/Gearshift Linkage Torque Values
Clutch/Gearshift Linkage Tools
Clutch/Gearshift Linkage Troubleshooting
Clutch Lifter Arm Removal
Clutch Lifter Arm Inspection
Clutch Lifter Installation
Clutch Removal
Clutch Inspection
Clutch Installation
Gearshift Linkage Removal
Gearshift Linkage Inspection
Gearshift Linkage Installation
Cylinder Head/Valves Service Information
Cylinder Head/Valves Specifications
Cylinder Head/Valves Torque Values
Cylinder Head/Valves Tools
Cylinder Head/Valves Troubleshooting
Valve Timing
Cylinder Compression
Cylinder Head Side Cover Removal/Installation
Cylinder Head Cover Removal Front/Rear
Camshaft Removal
Camshaft Holder Disassembly
Camshaft Runout
Cam Lobe Height
Cylinder Head Removal
Rocker Arm, Rocker Arm Shaft
Cylinder Head Disassembly
Cylinder Head Inspection
Valve Spring
Valve Guide Replacement
Valve Seat Inspection/Refacing
Cylinder Head Assembly
Cylinder Head Installation
Camshaft Installation
Camshaft Service for both Cylinder
Rear Cylinder Camshaft Service Only
Front Cylinder Camshaft Service Only
Cylinder Head Cover Installation Front/Rear
Cylinder/Piston Service Information
Cylinder/Piston Specifications
Cylinder/Piston Troubleshooting
Cylinder Removal
Cylinder Inspection
Piston Removal
Piston Inspection
Crankcase Stud Bolt Inspection
Piston Installation
Cylinder Installation
Crankcase/Transmission/Crankshaft Service Information
Crankcase/Transmission/Crankshaft Specifications
Crankcase/Transmission/Crankshaft Troubleshooting
Crankcase/Transmission/Crankshaft Tools
Crankcase Separation
Transmission Removal/Disassembly
Transmission Inspection
Mainshaft/Countershaft
Shift Fork, Shift Fork Shaft
Transmission Assembly
Shift Drum
Shift Fork Shaft Journal
Transmission Bearing
Transmission Installation
Crankshaft Removal
Crankshaft Inspection
Crankshaft Installation
Crankcase Bearing/Dust Seal Location
Camshaft Bearing
Crankcase Assembly
Front Wheel/Suspension/Steering Service Information
Front Wheel/Suspension/Steering Specifications
Front Wheel/Suspension/Steering Troubleshooting
Front Wheel/Suspension/Steering Torque Values
Front Wheel/Suspension/Steering Tools
Handlebar Removal
Handlebar Installation
Front Wheel Removal
Front Wheel Inspection
Front Wheel Balance
Front Wheel Disassembly
Front Wheel Bearing Replacement
Front Wheel Assembly
Front Wheel Installation
Fork Removal
Fork Disassembly
Fork Inspection
Fork Spring
Fork Tube/Slider/Fork Piston
Fork Tube Bushing
Fork Installation
Steering Stem Removal
Steering Bearing Race Replacement
Steering Stem Assembly
Steering Stem Installation
Steering Bearing Preload
Rear Wheel/Suspension Service Information
Rear Wheel/Suspension Specifications
Rear Wheel/Suspension Torque Values
Rear Wheel/Suspension Troubleshooting
Rear Wheel/Suspension Tools
Rear Wheel Removal
Rear Wheel Inspection
Rear Wheel Bearing
Rear Wheel Balance
Rear Wheel Driven Sprocket
Rear Wheel Disassembly
Rear Wheel Assembly
Rear Wheel Bearing Removal
Rear Wheel Driven Flange Bearing Removal
Rear Wheel Bearing Installation
Rear Wheel Driven Flange Bearing Installation
Rear Wheel Installation
Shock Absorber Removal
Shock Absorber Inspection
Needle Bearing Replacement
Shock Absorber Installation
Shock Absorber Disposal
Swingarm Removal
Swingarm Disassembly
Swingarm Assembly
Swingarm Installation
Brake System Service Information
Brake System Specifications
Brake System Troubleshooting
Brake System Torque Values
Brake Fluid Replacement/Air Bleeding
Brake Fluid Draining
Brake Fluid Filling/Bleeding
Front Brake Pad Replacement
Rear Brake Pad Replacement
Brake Disc Inspection
Front Master Cylinder Removal
Front Master Cylinder Disassembly
Front Master Cylinder Inspection
Front Master Cylinder Assembly
Front Master Cylinder Installation
Rear Master Cylinder Removal
Rear Master Cylinder Disassembly
Rear Master Cylinder Inspection
Rear Master Cylinder Assembly
Front Brake Caliper Removal
Front Brake Caliper Disassembly
Front Brake Caliper Inspection
Front Brake Caliper Assembly
Front Brake Caliper Installation
Rear Brake Caliper Removal
Rear Brake Caliper Disassembly
Rear Brake Caliper Inspection
Rear Brake Caliper Assembly
Rear Brake Caliper Installation
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Table of
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Table of Contents
Troubleshooting
Frame/Body Panels/Exhaust System Service Information
33
Lubrication System Troubleshooting
72
Fuel System Troubleshooting
79
Cooling System Troubleshooting
100
Clutch/Gearshift Linkage Troubleshooting
130
Cylinder Head/Valves Troubleshooting
145
Cylinder/Piston Troubleshooting
172
Crankcase/Transmission/Crankshaft Troubleshooting
184
Front Wheel/Suspension/Steering Troubleshooting
204
Rear Wheel/Suspension Troubleshooting
234
Brake System Troubleshooting
252
Charging System/Alternator Troubleshooting
279
Ignition System Troubleshooting
292
Electric Starter/Starter Clutch Troubleshooting
302
Lights/Meters/Switches Specifications
320
Lights/Meters/Switches Troubleshooting
321
Troubleshooting
337
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