Clutch/Gearshift Linkage Specifications - Honda Transalp XL700V Manual

CLUTCH/GEARSHIFT LINKAGE SPECIFICATIONS

Clutch lever freeplay
Clutch Spring free length
Disc thickness
Plate warpage
Clutch outer guide
Mainshaft O.D. at clutch outer guide
Clutch outer guide-to-mainshaft clearance
Clutch outer I.D.
Clutch outer-to-outer guide clearance
Oil pump drive sprocket I.D.
Oil pump drive sprocket-to-clutch outer guide
clearance
ALTERNATOR/STARTER CLUTCH SPECIFICATIONS
Starter driven gear
Starter clutch outer I.D.
CRANKCASE/CRANKSHAFT/TRANSMISSION SPECIFICATIONS
Crankshaft Connecting rod big end side
clearance
Crankpin bearing oil clearance
Main journal oil clearance
Crankshaft runout
Main journal O.D.
Main journal I.D.
Shift fork, fork I.D.
shaft
Claw thickness
Fork shaft O.D.
Shift drum O.D.
Shift drum journal I.D.
Shift drum-to-shift drum journal clearance
Transmission Gear I.D.
Gear busing O.D.
Gear-to-bushing
clearance
Gear bushing I.D.
Mainshaft O.D.
Countershaft O.D.
Bushing-to-shaft
clearance
ITEM
Disc A
Disc B
Disc C
I.D.
O.D.
ITEM
I.D.
O.D.
ITEM
M3, M5
C1, C2, C4
M3, M5
C1, C2, C4
M3, M5
C1, C2, C4
M3
C2
at M3
at C2
M3
C2
STANDARD
10 – 20 (3/8 – 13/16)
43.2 (1.70)
2.62 – 2.78 (0.103 – 0.109)
2.92 – 3.08 (0.115 – 0.121)
2.62 – 2.78 (0.103 – 0.109)
–
21.991 – 22.016 (0.8658 – 0.8668)
31.959 – 31.975 (1.2582 – 1.2589)
21.967 – 21.980 (0.8648 – 0.8654)
0.011 – 0.049 (0.0004 – 0.0019)
32.000 – 32.025 (1.2598 – 1.2608)
0.025 – 0.066 (0.0010 – 0.0026)
32.025 – 32.145 (1.2608 – 1.2655)
0.050 – 0.186 (0.0020 – 0.0073)
STANDARD
37.000 – 37.025 (1.4567 – 1.4577)
57.749 – 57.768 (2.2736 – 2.2743)
74.412 – 74.442 (2.9296 – 2.9308)
STANDARD
0.15 – 0.30 (0.006 – 0.012)
0.028 – 0.052 (0.0011 – 0.0020)
0.020 – 0.038 (0.0008 – 0.0015)
–
52.976 – 52.994 (2.0857 – 2.0864)
58.010 – 58.022 (2.2839 – 2.2843)
13.000 – 13.021 (0.5118 – 0.5126)
5.93 – 6.00 (0.233 – 0.236)
12.966 – 12.984 (0.5105 – 0.5112)
11.966 – 11.984 (0.4711 – 0.4718)
12.000 – 12.018 (0.4724 – 0.4731)
0.016 – 0.052 (0.0006 – 0.0020)
28.000 – 28.021 (1.1024 – 1.1032)
31.000 – 31.025 (1.2205 – 1.2215)
27.959 – 27.980 (1.1007 – 1.1016)
30.950 – 30.975 (1.2185 – 1.2195)
0.020 – 0.062 (0.0008 – 0.0024)
0.025 – 0.075 (0.0010 – 0.0030)
25.000 – 25.021 (0.9843 – 0.9851)
27.995 – 28.016 (1.1022 – 1.1030)
24.972 – 24.993 (0.9831 – 0.9840)
27.967 – 27.980 (1.1011 – 1.1016)
0.007 – 0.049 (0.0003 – 0.0019)
0.015 – 0.049 (0.0006 – 0.0019)
GENERAL INFORMATION
Unit: mm (in)
SERVICE LIMIT
–
41.7 (1.64)
2.3 (0.09)
2.6 (0.10)
2.3 (0.09)
0.30 (0.012)
22.03 (0.867)
31.92 (1.257)
21.95 (0.864)
0.08 (0.003)
32.09 (1.263)
0.18 (0.007)
32.16 (1.266)
0.24 (0.009)
Unit: mm (in)
SERVICE LIMIT
37.10 (1.461)
57.73 (2.273)
74.46 (2.931)
Unit: mm (in)
SERVICE LIMIT
0.40 (0.016)
0.07 (0.003)
0.07 (0.003)
0.03 (0.001)
52.976 (2.0857)
58.070 (2.2862)
13.03 (0.513)
5.6 (0.22)
12.90 (0.508)
11.94 (0.470)
12.05 (0.474)
0.09 (0.004)
28.04 (1.104)
31.05 (1.222)
27.940 (1.1000)
30.93 (1.218)
0.08 (0.003)
0.11 (0.004)
25.04 (0.986)
28.03 (1.104)
24.95 (0.982)
27.95 (1.100)
0.09 (0.004)
0.08 (0.003)
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