Honda XR125LK Owner's Manual
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Honda XR125LK Owner's Manual

2012
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See also: Owner's Manual
13/04/09 17:38:26 32KRHA21_001
Honda XR125LK/LEK
XL125LK
OWNER'S MANUAL
Honda Motor Co., Ltd. 2012

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Summary of Contents for Honda XR125LK

  • Page 1 13/04/09 17:38:26 32KRHA21_001 Honda XR125LK/LEK XL125LK OWNER’S MANUAL Honda Motor Co., Ltd. 2012...
  • Page 2 12/04/20 16:58:40 32KRHA20_002 IMPORTANT INFORMATION OPERATOR AND PASSENGER This motorcycle is designed to carry the operator and one passenger. Never exceed the maximum weight capacity. ON/OFF-ROAD USE This motorcycle is designed for ‘‘dual purpose’’ use. READ THIS OWNER’S MANUAL CAREFULLY Pay special attention to the safety messages that appear throughout the manual.
  • Page 3 OWNER’S MANUAL All information in this publication is based on the latest production information available at the time of approval for printing. Honda Motor Co.,Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 4 As you read this manual, you will find information that is preceded by a symbol. This information is intended to help you avoid damage to your motorcycle, other property, or the environment. Pleasant riding, and thank you for choosing a Honda !
  • Page 5 13/04/09 17:38:36 32KRHA21_005 The following codes in this manual indicate each country. XR125LK General export (km/h) Latin America (Type ) XR125LEK General export (km/h) Latin America (Type ) Colombia New Zealand Ukraine Latin America (Type I) Philippines XL125LK General export (km/h) (Type ) The specifications may vary with each locale.
  • Page 6 12/04/20 16:59:02 32KRHA20_006 A FEW WORDS ABOUT SAFETY Your safety, and the safety of others, is very important. And operating this motorcycle safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
  • Page 7 12/04/20 16:59:06 32KRHA20_007 You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions. Safety Headings –– such as Important Safety Reminders or Important Safety Precautions. Safety Section ––...
  • Page 8 12/04/20 16:59:18 32KRHA20_008 OPERATION page page MOTORCYCLE SAFETY ESSENTIAL INDIVIDUAL IMPORTANT SAFETY COMPONENTS INFORMATION IGNITION SWITCH PROTECTIVE APPAREL RIGHT HANDLEBAR CONTROL LOAD LIMITS AND GUIDELINES XR125LEK OFF-ROAD SAFETY LEFT HANDLEBAR CONTROLS IMAGE LABELS XL125LK PARTS LOCATION INSTRUMENTS AND INDICATORS MAJOR COMPONENTS (Information you need to operate this motorcycle) BRAKES...

  • Page 9: Table Of Contents

    12/04/20 16:59:28 32KRHA20_009 page page FEATURES OPERATION (Not required for operation) PRE-RIDE INSPECTION STEERING LOCK STARTING THE ENGINE HELMET HOLDER RUNNING-IN SIDE COVERS RIDING SEAT BRAKING DOCUMENT COMPARTMENT PARKING HEADLIGHT AIM VERTICAL ANTI-THEFT TIPS ADJUSTMENT...
  • Page 10 12/04/20 16:59:47 32KRHA20_010 MAINTENANCE page page MAINTENANCE BATTERY THE IMPORTANCE OF FUSE REPLACEMENT MAINTENANCE BRAKELIGHT SWITCH MAINTENANCE SAFETY ADJUSTMENT SAFETY PRECAUTIONS BULB REPLACEMENT MAINTENANCE SCHEDULE TOOL KIT CLEANING SERIAL NUMBERS COLOUR LABEL STORAGE GUIDE AIR CLEANER STORAGE CRANKCASE BREATHER REMOVAL FROM STORAGE ENGINE OIL SPARK PLUG TAKING CARE OF THE...
  • Page 11 12/04/20 16:59:54 32KRHA20_011 MOTORCYCLE SAFETY IMPORTANT SAFETY INFORMATION Don’t Drink and Ride Your motorcycle can provide many years of Alcohol and riding don’t mix. Even one service and pleasure if you take drink can reduce your ability to respond to responsibility for your own safety and changing conditions, and your reaction time understand the challenges that you can...
  • Page 12 Never exceed load limits, and use only accessories that have been approved by Honda for this motorcycle. See page for more details.
  • Page 13 12/04/20 17:00:05 32KRHA20_013 PROTECTIVE APPAREL Helmets and Eye Protection For your safety, we strongly recommend Your helmet is your most important piece of that you always wear an approved riding gear because it offers the best motorcycle helmet, eye protection, boots, protection against head injuries.
  • Page 14 12/04/20 17:00:08 32KRHA20_014 Additional On-road Gear Additional Off-road Gear In addition to a helmet and eye protection, On-road apparel may also be suitable for we also recommend: casual off-road riding. But if you plan on any Sturdy boots with non-slip soles to help serious off-road riding you will need more protect your feet and ankles.
  • Page 15 Non-Honda accessories, im p r o p e r m od i f i c a t i on s , a n d p o or Follow all load limits and other loading maintenance can also reduce your safety guidelines in this manual.
  • Page 16 12/04/20 17:00:22 32KRHA20_016 Load Limits Loading Guidelines Following are the load limits for your Your motorcycle is primarily intended for motorcycle: transporting you and a passenger. You may Maximum weight capacity: wish to secure a jacket or other small items to the seat when you are not riding with a 159 kg (351 lb) passenger.
  • Page 17 12/04/20 17:00:26 32KRHA20_017 Follow these guidelines whenever you carry a passenger or cargo: Check that both tyres are properly inflated (page To prevent loose items from creating a hazard, make sure that all cargo is securely tied down before you ride away. Place cargo weight as close to the center of the motorcycle as possible.
  • Page 18 Modifying your motorcycle or using non- We strongly recommend that you use only Honda accessories can make your Honda Genuine Accessories that have been motorcycle unsafe. Before you consider specifically designed and tested for your making any modifications or adding an motorcycle.
  • Page 19 12/04/20 17:00:35 32KRHA20_019 Do not pull a trailer or sidecar with your Modifications motorcycle. This motorcycle was not We strongly advise you not to remove any designed for these attachments, and their original equipment or modif y your use can seriously impair your motorcycle’s motorcycle in any way that would change its handling.
  • Page 20 12/04/20 17:00:42 32KRHA20_020 Muffler is required in most off-road areas. OFF-ROAD SAFETY Learn to ride in an uncongested off-road Don’t modify your exhaust system. area free of obstacles before venturing onto Remember that excessive noise bothers unfamiliar terrain. everyone and creates a bad image for Always obey local off-road riding laws and motorcycling.
  • Page 21 12/04/20 17:00:46 32KRHA20_021 IMAGE LABELS There is a specific symbol on each label. (XL125LK) The meanings of each symbol and label are The following pages describe the label as follows. meanings. Some labels warn you of potential hazards that could cause serious injury.
  • Page 22 12/04/20 17:00:52 32KRHA20_022 Read instructions contained in Owner’s Manual carefully. Read instructions contained in Shop Manual carefully. In the interest of safety, take the motorcycle to be serviced only by your dealer. DANGER (with RED background) You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
  • Page 23 12/04/20 17:00:57 32KRHA20_023 BATTERY LABEL DANGER Keep flames and sparks away from the battery. The battery produces explosive gas that can cause an explosion. Wear eye protection and rubber gloves when handling the battery to avoid risk of burns or loss of eyesight if exposed to battery electrolyte.
  • Page 24 12/04/20 17:01:04 32KRHA20_024 TYRE INFORMATION LABEL Cold tyre pressure: [Driver and passenger] Front 150 kPa (1.50 kgf/cm , 22 psi) Rear 225 kPa (2.25 kgf/cm , 33 psi) [Driver only] Front 150 kPa (1.50 kgf/cm , 22 psi) Rear 150 kPa (1.50 kgf/cm , 22 psi) Tyre size: Front 70/100 21M/C 44P...
  • Page 25 12/04/20 17:01:16 32KRHA20_025 SAFETY REMINDER LABEL For your protection, always wear helmet and protective gear. FUEL LABEL UNLEADED PETROL ONLY DRIVE CHAIN LABEL Keep chain adjusted and lubricated. mm ( Freeplay CARGO LIMIT LABEL Do not exceed 5.0 kg (11.0 lb)

  • Page 26: Parts Location

    12/04/20 17:01:20 32KRHA20_026 PARTS LOCATION XR125LK/LEK Indicators Front brake fluid reservoir Headlight dimmer switch Speedometer Ignition switch Rearview mirror Rearview mirror Clutch lever Front brake lever Turn signal switch Throttle grip Start button Horn button (XR125LEK) Fuel fill cap...
  • Page 27 12/04/20 17:01:24 32KRHA20_027 XL125LK Indicators Headlight dimmer switch Speedometer Ignition switch Rearview mirror Rearview mirror Clutch lever Front brake lever Turn signal switch Throttle grip Horn button Fuel fill cap...
  • Page 28 12/04/20 17:01:27 32KRHA20_028 XR125LK/LEK Kickstarter Document compartment Passenger footpeg Footpeg Rear brake pedal Oil fill cap/dipstick...
  • Page 29 12/04/20 17:01:30 32KRHA20_029 Main fuse Fuse box Tool kit Fuel valve Battery Choke lever Helmet holder Passenger footpeg Shift lever Side stand Engine oil drain plug Footpeg Crankcase breather tube...
  • Page 30 12/04/20 17:01:33 32KRHA20_030 XL125LK Kickstarter Document compartment Passenger footpeg Footpeg Rear brake pedal Oil fill cap/dipstick...
  • Page 31 12/04/20 17:01:37 32KRHA20_031 Main fuse Fuse box Tool kit Fuel valve Battery Choke lever Helmet holder Passenger footpeg Shift lever Side stand Engine oil drain plug Footpeg Crankcase breather tube...
  • Page 32 12/04/20 17:01:42 32KRHA20_032 INSTRUMENTS AND INDICATORS The instruments are grouped together above the headlight case. Their functions are described in the table on the following page. (1) Speedometer (2) Odometer (3) Turn signal indicator (4) High beam indicator (5) Neutral indicator (6) Tripmeter (7) Tripmeter reset knob...
  • Page 33 12/04/20 17:01:53 32KRHA20_033 (Ref.No.) Description Function Speedometer Shows riding speed. Odometer Shows accumulated mileage. Turn signal indicator Flashes when the either turn signal operates. (green) High beam indicator Lights when the headlight is on high beam. (blue) Neutral indicator (green) Lights when the transmission is in neutral.
  • Page 34 12/04/20 17:01:57 32KRHA20_034 MAJOR COMPONENTS (Information you need to operate this motorcycle) BRAKES Front Brake (XR125LK/LEK) This motorcycle has a hydraulic front disc brake. As the brake pads wear, brake fluid level drops. There are no adjustments to perform, but fluid level and pad wear must be inspected periodically.
  • Page 35 Worn pads should be replaced. If the pads are not worn, have your brake system inspected for leaks. The recommended brake fluid is Honda DOT 3 or DOT 4 brake fluid from a sealed container, or an equivalent. (1) LOWER level mark Other Checks: Make sure there are no fluid leaks.
  • Page 36 12/04/20 17:02:08 32KRHA20_036 Front Brake (XL125LK) Brakes are items of personal safety and should always be maintained in proper adjustment. The distance of the front brake lever moves before the brake starts to engage is called freeplay. Measured at the tip of the front brake lever ( ), freeplay should be maintained at: 10 20 mm (0.4 0.8 in) Adjust the freeplay of the brake lever with...
  • Page 37 12/04/20 17:02:13 32KRHA20_037 Adjustment: Adjust brake lever freeplay with the front brake adjusting nut ( ). Turning the nut clockwise will decrease freeplay and turning the nut counterclockwise will increase freeplay. Make sure the cut-out on the adjusting nut is seated on the brake arm pin ( ) after making final freeplay adjustment.
  • Page 38 12/04/20 17:02:20 32KRHA20_038 Apply the brake several times and check After adjustment, confirm the freeplay of for free wheel rotation after the brake the brake lever. lever is released. If proper adjustment cannot be obtained by After adjustment, push the brake arm ( ) this method, see your dealer.
  • Page 39 12/04/20 17:02:28 32KRHA20_039 Brake Adjustment: Rear Brake Pedal Height Adjustment: Place the motorcycle on its side stand. The stopper bolt ( ) is provided to allow Measure the distance the rear brake adjustment of the pedal height. To adjust pedal ( ) moves before the brake starts the pedal height, loosen the lock nut ( ) to take hold.
  • Page 40 12/04/20 17:02:34 32KRHA20_040 Adjust by turning the rear brake adjusting nut a half-turn at a time. Make sure the cut- out on the adjusting nut is seated on the brake arm pin ( ) after making final freeplay adjustment. Apply the brake several times and check for free wheel rotation after the brake pedal is released.
  • Page 41 12/04/20 17:02:40 32KRHA20_041 Pull back the rubber dust cover ( ). CLUTCH Clutch adjustment may be required if the Loosen the lock nut ( ) and turn the motorcycle stalls when shifting into gear or clutch cable adjuster. Tighten the lock tends to creep;...
  • Page 42 12/04/20 17:02:47 32KRHA20_042 Loosen the lock nut ( ) at the lower end If proper adjustment cannot be obtained or of the cable. Turn the adjusting nut ( ) to the clutch does not work correctly, see your obtain the specified freeplay. Tighten the dealer.
  • Page 43 12/04/20 17:02:53 32KRHA20_043 Remember to check that the fuel valve is in FUEL Fuel Valve the ON position each time you refuel. If the The three way fuel valve ( ) is on the left valve is left in the RES position, you may side near the carburetor.
  • Page 44 12/04/20 17:02:59 32KRHA20_044 Fuel Tank The fuel tank capacity including the reserve supply is: 12.0 (3.17 US gal , 2.64 Imp gal) Petrol is highly flammable and explosive. You can be burned or To open the fuel fill cap ( ), open the tank seriously injured when handling fuel.
  • Page 45 Failure to do so is considered misuse, and damage caused by misuse is not covered by Honda’s Limited Warranty. Occasionally you may experience light spark knock while operating under heavy loads. This is no cause for concern, it simply...
  • Page 46 Damage the painting of the fuel tank. is at least as high as that recommended by Damage the rubber tubes of the fuel line. Honda. There are two types of ‘‘gasohol’’: Cause corrosion of the fuel tank. one containing ethanol, and the other Cause poor drivability.
  • Page 47 12/04/20 17:03:15 32KRHA20_047 ENGINE OIL Reinstall the oil fill cap/dipstick. Check Engine Oil Level Check for oil leaks. Check the engine oil level each day before riding the motorcycle. The level must be maintained between the Running the engine with insufficient oil upper ( ) and lower ( ) level marks on the pressure may cause serious engine damage.
  • Page 48 12/04/20 17:03:20 32KRHA20_048 TYRES Air Pressure To safely operate your motorcycle, the tyres Properly inflated tyres provide the best must be the proper type (off-road) and size, combination of handling, tread life, and in good condition with adequate tread, and riding comfort.
  • Page 49 150 (1.50 , 22) match the recommended cold air pressures given below. If you do, the tyres will be Front 150 (1.50 , 22) underinflated. Rear Driver and (XR125LK/LEK) one passenger 200 (2.00 , 29) (XL125LK) 225 (2.25 , 33)
  • Page 50 12/04/20 17:03:32 32KRHA20_050 Inspection Tread Wear Whenever you check the tyre pressures, Replace tyres before tread depth ( ) at the you should also examine the tyre treads and center of the tyre reaches the following sidewalls for wear, damage, and foreign limit: objects: Minimum tread depth...
  • Page 51 12/04/20 17:03:37 32KRHA20_051 Tube Repair and Replacement Tyre Replacement If a tube is punctured or damaged, you The tyres that came on your motorcycle should replace it as soon as possible. A tube were designed to match the performance that is repaired may not have the same capabilities of your motorcycle and provide reliability as a new one, and it may fail while the best combination of handling, braking,...
  • Page 52 T he r ecomme nded t yres f or y our Whenever you replace a tyre, use one that motorcycle are: is equivalent to the original and be sure the (XR125LK/LEK) wheel is balanced after the new tyre is Front: installed.
  • Page 53 Engine and lights cannot be operated. Key can be removed Engine can be operated. Key cannot be The brakelight, turn signals and horn can be removed operated. The headlight, position light, taillight, license light (XR125LK/LEK) and meter light operate only when the engine is running.
  • Page 54 12/04/20 17:03:54 32KRHA20_054 RIGHT HANDLEBAR CONTROL (XR125LEK) Start Button(XR125LEK) The start button ( ) is next to the throttle grip. When the start button is pressed, the starter motor cranks the engine. See page for the starting procedure. (1) Start button...
  • Page 55 12/04/20 17:04:01 32KRHA20_055 LEFT HANDLEBAR CONTROLS Headlight Dimmer Switch ( ) Push the dimmer switch to (HI) to select high beam or to (LO) to select low beam. Turn Signal Switch ( ) Move to to signal a left turn, signal a right turn.

  • Page 56: Features

    12/04/20 17:04:08 32KRHA20_056 FEATURES (Not required for operation) STEERING LOCK The steering can be locked when the To lock ignition switch ( ) is in the ‘‘LOCK’’ position. To lock the steering, turn the handlebar all the way to the left, turn the ignition key ( ) to LOCK while pushing in.

  • Page 57: Helmet Holder

    12/04/20 17:04:12 32KRHA20_057 HELMET HOLDER The helmet holder ( ) is on the left side below the left side cover. The helmet holder is designed to secure your helmet while parked. Insert the ignition key ( ) and turn it counterclockwise to unlock.

  • Page 58: Seat

    12/04/20 17:04:23 32KRHA20_058 SIDE COVERS LEFT SIDE The right side cover must be removed for seat removal. The left side cover must be removed for seat removal, or to service the fuse or battery maintenance. The right and left side covers can be removed in the same manner.
  • Page 59 12/04/20 17:04:33 32KRHA20_059 SEAT The seat must be removed to access the owner’s manual. Removal: Remove the right and left side covers (page Remove the bolts ( ) and collars ( ). Slide the seat ( ) back. Installation: Align the front recesses ( ) to the front hooks ( ) of the frame cross member, and rear recess ( ) to the rear hook ( ).

  • Page 60: Document Compartment

    12/04/20 17:04:38 32KRHA20_060 DOCUMENT COMPARTMENT The document bag ( ) is put into the document compartment ( ) under the seat (page This owner’s manual and other documents should be stored in the document bag. When washing your motorcycle, be careful not to flood this area with water.

  • Page 61: Headlight Aim Vertical

    12/04/20 17:04:42 32KRHA20_061 HEADLIGHT AIM VERTICAL ADJUSTMENT Vertical adjustment can be made by turning the screw ( ) in or out as necessary. Obey local laws and regulations. (1) Screw (A) Up (B) Down...
  • Page 62 ). Check for leaks. Drive chain Check condition and slack, adjust and lubricate if necessary (page Brakes Check operation; (XR125LK/LEK) Improperly maintaining this motorcycle Front: check brake fluid level (page or failing to correct a problem before and pads wear (page...
  • Page 63 Lights and horn Check that lights, indicators and horn function properly. Clutch Check operation; Adjust freeplay if necessary (page Side stand ignition cut-off system Check for proper (XR125LK/LEK) function (page Wheels and tyres Check condition, air pressure and adjust if necessary (pages...
  • Page 64 12/04/20 17:05:00 32KRHA20_064 STARTING THE ENGINE Always follow the proper starting procedure Y our motorcycle’s exhaust contains described below. poisonous carbon monoxide gas. High levels of carbon monoxide can collect rapidly in enclosed areas such as a garage. (except NZ type) This motorcycle can be started with the Do not run the engine with the garage door transmission in gear by disengaging the...
  • Page 65 12/04/20 17:05:07 32KRHA20_065 Preparation Starting Procedure Before starting, insert the key, turn the (XR125LK/LEK) ignition switch ON and confirm the Cold Engine: following: Pull the choke lever ( ) up all the way to The transmission is in neutral Fully ON ( ).
  • Page 66 12/04/20 17:05:16 32KRHA20_066 Using the start button Warm Engine: (XR125LEK) With the throttle 1/8 1/4 open, press Do not use the choke. the start button. Start the engine following step 2 under Using the kickstarter ‘‘Cold Engine’’. Lightly depress the kickstarter until resistance is felt.
  • Page 67 12/04/20 17:05:22 32KRHA20_067 Immediately after the engine starts, push Continue warming up the engine until it the choke lever ( ) down to the Halfway runs smoothly and responds to the Position ( ). throttle, when the choke lever ( ) is at Warm up the engine by opening and Fully OFF ( ).
  • Page 68 12/04/20 17:05:25 32KRHA20_068 (NZ/ILA/DK/ DK type only) Your motorcycle’s carburetor is equipped with a heater. Your carburetor is suitable for use in cold regions.
  • Page 69 12/04/20 17:05:30 32KRHA20_069 Flooded Engine Using the kickstarter If the engine fails to start after repeated Turn the ignition switch to OFF. attempts, it may be flooded. Push the choke lever down all the way to Fully OFF ( Using the start button (XR125LEK) Open the throttle fully and crank the Turn the ignition switch to ON.
  • Page 70 12/04/20 17:05:32 32KRHA20_070 RUNNING-IN Help assure your motorcycle’s future reliability and performance by paying extra attention to how you ride during the first 500 km (300 miles). During this period, avoid full-throttle starts and rapid acceleration.
  • Page 71 12/04/20 17:05:38 32KRHA20_071 RIDING Slowly release the clutch lever and at the Review Motorcycle Safety (pages same time gradually increase engine before you ride. s p e e d b y o p e n i n g t h e t h r o t t l e . Coordination of the throttle and clutch (except NZ type) lever will assure a smooth positive start.
  • Page 72 12/04/20 17:05:44 32KRHA20_072 Raise the shift lever to shift to a higher Do not downshift when traveling at a gear and depress the shift lever to shift to speed that would force the engine to a lower gear. Each stroke of the shift overrev in the next lower gear;...
  • Page 73 For normal braking, gradually apply both BRAKING (XR125LK/LEK) t h e f r o n t a n d r e a r b r a k e s w h i l e Your motorcycle is equipped with a downshifting to suit your road speed.
  • Page 74 12/04/20 17:05:52 32KRHA20_074 Important Safety Reminders: When descending a long, steep grade, Independent operation of only the brake use engine compression braking by down- lever or brake pedal reduces stopping shifting, with intermittent use of both performance. brakes. Extreme application of the brake controls Continuous brake application can may cause wheel lock, reducing control of overheat the brakes and reduce their...
  • Page 75 12/04/20 17:05:57 32KRHA20_075 PARKING Park the motorcycle on firm, level ground to After stopping the motorcycle, shift the prevent it from falling over. transmission into neutral, turn the fuel If you must park on a slight incline, aim the valve OFF, turn the handlebar fully to the front of the motorcycle uphill to reduce the left, turn the ignition switch OFF and possibility of rolling off the side stand or...
  • Page 76 12/04/20 17:06:00 32KRHA20_076 ANTI-THEFT TIPS NAME: Always lock the steering and never leave the key in the ignition switch. This ADDRESS: sounds simple but people do forget. Be sure the registration information for your motorcycle is accurate and current. Park your motorcycle in a locked garage whenever possible.
  • Page 77 12/04/20 17:06:06 32KRHA20_077 MAINTENANCE applicable to your individual needs and use. THE IMPORTANCE OF MAINTENANCE A well-maintained motorcycle is essential If your motorcycle overturns or becomes for safe, economical and trouble-free riding. involved in a crash, be sure your dealer It will also help reduce air pollution.
  • Page 78 Wheel removal should normally be handled only by a Honda technician or other qualified mechanic; instructions are included in this manual only to assist in emergency service.
  • Page 79 To ensure the best quality and reliability, Injury from moving parts. Do not run the engine unless instructed use only new Honda Genuine Parts or their to do so. equivalents for repair and replacement. Read the instructions before you begin, and make sure you have the tools and skills required.

  • Page 80: Maintenance Schedule

    Refer to the Official Honda Shop Manual. In the interest of safety, we recommend these items be serviced only by your dealer. Honda recommends that your dealer should road test your motorcycle after each periodic maintenance is carried out. NOTE: At higher odometer readings, repeat at the frequency interval established here.
  • Page 81 12/04/20 17:06:31 32KRHA20_081 ODOMETER READING PRE-RIDE (NOTE 1) ANNUAL REGULAR Refer ITEMS NOTE CHECK 1,000 km CHECK REPLACE (page 1,000 mi page FUEL LINE FUEL LEVEL FUEL STRAINER SCREEN THROTTLE OPERATION AIR CLEANER (NOTE 2) EVERY 12,000 km (7,500 mi) R (DK/ DK type) AIR CLEANER (NOTE 2)
  • Page 82 12/04/20 17:06:40 32KRHA20_082 ODOMETER READING PRE-RIDE (NOTE 1) ANNUAL REGULAR Refer ITEMS NOTE CHECK 1,000 km CHECK REPLACE (page 1,000 mi page DRIVE CHAIN (NOTE 4) EVERY 1,000 km (600 mi) I, L DRIVE CHAIN SLIDER BRAKE FLUID (NOTE 5) 2 years (Except DK type) BRAKE SHOES WEAR...
  • Page 83 12/04/20 17:06:50 32KRHA20_083 TOOL KIT The tool kit ( ) is in the tool box ( ) behind the left side cover. To open the tool box lid ( ) insert the ignition key ( ) into the tool box lid. Turn it counterclockwise, then open the tool box lid.
  • Page 84 12/04/20 17:06:57 32KRHA20_084 The frame number ( ) is stamped on the SERIAL NUMBERS The frame and engine serial numbers are right side of the steering head. required when registering your motorcycle. They may also be required by your dealer The engine number ( ) is stamped on the when ordering replacement parts.
  • Page 85 12/04/20 17:07:02 32KRHA20_085 COLOUR LABEL The colour label ( ) is attached to the right side of the frame. It is helpful when ordering replacement parts. Record the colour and code here for your reference. COLOUR CODE (1) Colour label...
  • Page 86 12/04/20 17:07:06 32KRHA20_086 AIR CLEANER Refer to the Safety Precautions on page This motorcycle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance.
  • Page 87 12/04/20 17:07:11 32KRHA20_087 CRANKCASE BREATHER Refer to the Safety Precautions on page Remove the crankcase breather tube plug ( ) from the tube and drain deposits into a suitable container. Reinstall the crankcase breather tube plug. Service more frequently when riding in rain, at full throttle, or after the motorcycle is washed or overturned.

  • Page 88: Engine Oil

    They may affect circular API service lubrication and clutch performance. label Viscosity SAE 10W-30 JASO T 903 standard Suggested Oil NOT RECOMMENDED Honda ‘‘4-STROKE MOTORCYCLE Do not use non-detergent, vegetable, or OIL’’ or equivalent. castor based racing oils.
  • Page 89 12/04/20 17:07:29 32KRHA20_089 JASO T 903 standard Viscosity: Viscosity grade of engine oil should be The JASO T 903 standard is an index for based on average atmospheric temperature engine oils for 4-stroke motorcycle engines. in your riding area. The following provides a There are two classes: MA and MB.
  • Page 90 12/04/20 17:07:34 32KRHA20_090 Changing the oil requires a torque wrench. Engine Oil Change Engine oil quality is the chief factor If you do not have it and the necessary skill, affecting engine service life. Change the we recommend that you have your dealer engine oil as specified in the maintenance perform this service.
  • Page 91 12/04/20 17:07:42 32KRHA20_091 Place a drain pan under the crankcase. To drain the oil, remove the oil fill cap/ dipstick, oil drain bolt ( ), and sealing washer ( ). Operate the kickstarter several times to aid in complete draining of the remaining oil.
  • Page 92 12/04/20 17:07:49 32KRHA20_092 For most riding conditions this spark plug SPARK PLUG Refer to the Safety Precautions on page heat range number is satisfactory. However, if the motorcycle is going to be operated for Recommended plugs: extended periods at high speeds or near Standard: maximum power in hot climates, the spark CPR7EA 9 (NGK)
  • Page 93 12/04/20 17:07:59 32KRHA20_093 Inspect the electrodes and center Make sure the plug washer is in good porcelain for deposits, erosion or carbon condition. fouling. If the erosion or deposit is heavy, With the plug washer attached, thread replace the plug. Clean a carbon or wet- the spark plug in by hand to prevent fouled plug with a plug cleaner, otherwise cross-threading.

  • Page 94: Throttle Operation

    12/04/20 17:08:07 32KRHA20_094 THROTTLE OPERATION Refer to the Safety Precautions on page Check for smooth rotation of the throttle grip from the fully open to the fully closed position at both full steering positions. Measure the throttle grip freeplay at the throttle grip flange.
  • Page 95 12/04/20 17:08:15 32KRHA20_095 IDLE SPEED Refer to the Safety Precautions on page Idle Speed: The engine must be at normal operating temperature for accurate idle speed adjustment. 10 minutes of stop-and-go riding is sufficient. Do not attempt to compensate for faults in other systems by adjusting idle speed.

  • Page 96: Drive Chain

    12/04/20 17:08:24 32KRHA20_096 Rotate the rear wheel. Stop. Check the DRIVE CHAIN Refer to the Safety Precautions on page drive chain slack. Repeat this procedure several times. Drive chain slack should The service life of the drive chain ( ) is remain constant.
  • Page 97 12/04/20 17:08:30 32KRHA20_097 Rotate the rear wheel slowly and inspect the drive chain and sprockets for any of Damaged Sprocket Worn Sprocket the following conditions: Teeth Teeth DRIVE CHAIN *Damaged Rollers REPLACE REPLACE *Loose Pins *Dry or Rusted Links *Kinked or Binding Links *Excessive Wear *Improper Adjustment *Damaged or Missing O-rings...
  • Page 98 12/04/20 17:08:38 32KRHA20_098 Adjustment: If the drive chain requires adjustment, the Drive chain slack should be checked and procedure is as follows: adjusted, if necessary, every 1,000 km (600 Place the motorcycle on its side stand on miles). When operated at sustained high a firm, level surface with the transmission speeds or under conditions of frequent in neutral and the ignition switch OFF.
  • Page 99 12/04/20 17:08:44 32KRHA20_099 Align the drive chain adjuster index Tighten the drive chain adjusting nuts marks ( ) with the rear edge of the lightly, then tighten the drive chain lock adjusting slots ( ). nuts by holding the drive chain adjusting Both index marks should correspond.
  • Page 100 12/04/20 17:08:51 32KRHA20_100 Wear Inspection: ( LA, CO, ILA type) Check the drive chain wear label ( ) when adjusting the drive chain. If the red zone ( ) on the drive chain wear label align with the arrow mark ( ) after the drive chain has been adjusted to the proper drive chain slack, the drive chain is excessively worn and must be replaced.
  • Page 101 12/04/20 17:08:55 32KRHA20_101 ( DK type) (6) Drive chain wear label (8) Arrow mark (7) Red zone...
  • Page 102 12/04/20 17:08:59 32KRHA20_102 Lubrication and Cleaning: Lubricate every 1,000 km (600 miles) or sooner if chain appears dry. After inspecting the slack, clean the chain and sprockets while rotating the rear wheel. Use dry cloth with chain cleaner designed specifically for O-ring chains, or neutral detergent.
  • Page 103 12/04/20 17:09:03 32KRHA20_103 DRIVE CHAIN SLIDER Refer to the Safety Precautions on page Check the drive chain slider ( ) for wear. When the thickness of the drive chain slider reaches the wear limit point ( ), the drive chain slider must be replaced. See your dealer.
  • Page 104 12/04/20 17:09:08 32KRHA20_104 FRONT AND REAR SUSPENSION INSPECTION Refer to the Safety Precautions on page Check the fork assembly by locking the front brake and pumping the fork up and down vigorously. Suspension action should be smooth and there must be no oil leakage.
  • Page 105 12/04/20 17:09:15 32KRHA20_105 Check the rubber pad for deterioration and SIDE STAND Refer to the Safety Precautions on page wear. Replace if wear extends to the wear line (See ( ) in the picture). Check the side (except NZ type) stand assembly for freedom of movement.
  • Page 106 12/04/20 17:09:20 32KRHA20_106 (NZ type only) Perform the following maintenance in accordance with the maintenance schedule. Functional Check: Check the side stand spring ( ) for damage or loss of tension and the side stand assembly for freedom of movement. Check the side stand ignition cut-off system: Sit astride the motorcycle;...
  • Page 107 12/04/20 17:09:29 32KRHA20_107 WHEEL REMOVAL Refer to the Safety Precautions on page Front Wheel Removal (XR125LK/LEK) Raise the front wheel off the ground by placing a support block under the engine. Disconnect the speedometer cable ( ) from the speedometer gearbox by removing the speedometer cable set screw ( ).
  • Page 108 12/04/20 17:09:38 32KRHA20_108 If a torque wrench is not used for Front Wheel Installation (XR125LK/LEK) installation, see your dealer as soon as Reverse the removal procedure. possible to verif y proper assembly. Install the side collar into the left side Improper assembly may lead to loss of wheel hub.
  • Page 109 12/04/20 17:09:46 32KRHA20_109 Remove the front brake adjusting nut ( ) Front Wheel Removal (XL125LK) and remove the front brake cable ( ) Raise the front wheel off the ground by from the brake arm ( ). placing a support block under the engine. Remove the front axle nut ( ).
  • Page 110 12/04/20 17:09:55 32KRHA20_110 If a torque wrench is not used for Front Wheel Installation (XL125LK) installation, see your dealer as soon as Reverse the removal procedure. possible to verif y proper assembly. Install the side collar into the right side Improper assembly may lead to loss of wheel hub.
  • Page 111 12/04/20 17:10:06 32KRHA20_111 Remove the rear axle nut ( ) and loosen Rear Wheel Removal Refer to the Safety Precautions on page the lock nuts ( ) and drive chain adjusting nuts ( ). Raise the rear wheel off the ground by Remove the rear axle shaft ( ), drive placing a support block under the engine.
  • Page 112 12/04/20 17:10:14 32KRHA20_112 Rear Wheel Installation Reverse the removal procedure. (14) (13) (11) Install the side collar into the left side wheel hub. Make sure that the lug ( ) on the swingarm ( ) is located in the slot ( in the brake panel ( Tighten the rear axle nut to the specified torque:...
  • Page 113 12/04/20 17:10:20 32KRHA20_113 FRONT BRAKE BRAKE PAD WEAR (XR125LK/LEK) Refer to the Safety Precautions on page Brake pad wear depends upon the severity of usage, the type of riding, and road conditions. (Generally, the pads will wear faster on wet and dirty roads.)
  • Page 114 See your dealer for this service. When the brake service is necessary, see your dealer. Use only Honda Genuine Parts or its equivalent. (1) Arrow (3) Reference mark...
  • Page 115 12/04/20 17:10:33 32KRHA20_115 BATTERY Refer to the Safety Precautions on page It is not necessary to check the battery electrolyte level or add distilled water as the The battery gives off explosive battery is a maintenance-free (sealed) type. hydrogen gas during normal operation. If your battery seems weak and/or is leaking electrolyte (causing hard starting or A spark or flame can cause the battery...
  • Page 116 ( ) from the battery first, then disconnect the positive ( ) terminal lead ( ). Pull out the battery. (XR125LK, XL125LK) Installation: Reinstall in the reverse order of removal. Be sure to connect the positive ( ) terminal first, then the negative ( ) terminal.
  • Page 117 12/04/20 17:10:49 32KRHA20_117 FUSE REPLACEMENT Refer to the Safety Precautions on page Blown fuse When frequent fuse failure occurs, it usually indicates a short circuit or an overload in the electrical system. See your dealer for repair. Never use a fuse with a different rating from that specified.
  • Page 118 Pull out the old fuse. If the fuse is blown, install a spare fuse. The spare fuses ( ) are located in the fuse box and fuse box holder ( ). (XR125LK, XL125LK) Close the fuse box cover and install the left side cover. (1) Fuse box...
  • Page 119 12/04/20 17:11:06 32KRHA20_119 Main Fuse: (XR125LEK) (XR125LEK) The main fuse ( ) is located behind the left side cover. The specified fuse is: 15 A Make sure the ignition switch is OFF. Remove the left side cover (page Disconnect the wire connector ( ) of the starter magnetic switch ( ).
  • Page 120 12/04/20 17:11:14 32KRHA20_120 (XR125LK, XL125LK) (XR125LK, XL125LK) The main fuse ( ) is located in the fuse box ( ). The fuse box is near the battery. The specified fuse is: 15 A Make sure the ignition switch is OFF.
  • Page 121 12/04/20 17:11:20 32KRHA20_121 BRAKELIGHT SWITCH ADJUSTMENT Refer to the Safety Precautions on page Check the operation of the brakelight switch ( ) at the right side behind the engine from time to time. Adjustment is done by turning the adjusting nut ( ).
  • Page 122 12/04/20 17:11:28 32KRHA20_122 BULB REPLACEMENT Headlight Bulb Refer to the Safety Precautions on page Remove the bolts ( ). Loosen the headlight aim vertical screw The light bulb becomes very hot while the ( ), then remove the headlight case ( ). light is ON, and remains hot for a while after it is turned OFF.
  • Page 123 12/04/20 17:11:34 32KRHA20_123 Pull back the rubber dust cover ( ). Remove the socket ( ) while pressing down on the pin ( ). Slightly press the bulb ( ) and turn it counterclockwise. Install a new bulb in the reverse order of removal.
  • Page 124 12/04/20 17:11:41 32KRHA20_124 Position Light Bulb Remove the headlight case (page Pull out the socket ( ). Slightly press the bulb ( ) and turn it counterclockwise. Install a new bulb in the reverse order of removal. Install the removed parts in reverse order of removal.
  • Page 125 12/04/20 17:11:47 32KRHA20_125 Brake/Tail Light Bulb Remove the screws ( ). Remove the taillight lens ( ). Slightly press the bulb ( ) and turn it counterclockwise. Install a new bulb in the reverse order of removal. (1) Screws (2) Taillight lens (3) Bulb...
  • Page 126 12/04/20 17:11:55 32KRHA20_126 Pull out the bulb ( ) without turning. Front/Rear Turn Signal Bulb (XR125LK/LEK) Install a new bulb in the reverse order of Remove the turn signal lens ( ) by removal. removing the screw ( ). Install the removed parts in the reverse Remove the socket ( ) by turning it order of removal.
  • Page 127 12/04/20 17:12:00 32KRHA20_127 (XL125LK) Remove the turn signal lens ( ) by removing the screw ( ). Remove the bulb ( ) by pressing in and turning counterclockwise. Install a new bulb in the reverse order of removal. (1) Turn signal lens (3) Bulb (2) Screw...
  • Page 128 12/04/20 17:12:08 32KRHA20_128 License Light Bulb (XR125LK/LEK) Remove the nuts A ( ), washers and license plate bracket ( ). Remove the nuts B ( ), license light cover ( ) and license light lens ( ). Slightly press the bulb ( ) and turn it counterclockwise.
  • Page 129 12/04/20 17:12:16 32KRHA20_129 CLEANING Clean your motorcycle regularly to protect Washing the Motorcycle the surface finishes and inspect for damage, Rinse the motorcycle thoroughly with wear, and oil or brake fluid leakage. cool water to remove loose dirt. Clean the motorcycle with a sponge or Avoid cleaning products that are not soft cloth using cool water.
  • Page 130 12/04/20 17:12:21 32KRHA20_130 Test the brakes before riding the Finishing Touches motorcycle. Several applications may be After washing your motorcycle, consider necessary to restore normal braking using a comme r cia lly-a v a ilable spr a y performance. cleaner/polish or quality liquid or paste wax Lubricate the drive chain immediately to finish the job.
  • Page 131 12/04/20 17:12:29 32KRHA20_131 Removing Road Salt Exhaust Pipe and Muffler Maintenance Road Salt used on roads during winter When the exhaust pipe and muffler are and salt from seawater causes rust. painted, do not use a commercially available Wash your motorcycle as follows after it abrasive kitchen cleaning compound.
  • Page 132 12/04/20 17:12:35 32KRHA20_132 STORAGE GUIDE Extended storage, such as for winter, requires that you take certain steps to reduce the effects of deterioration from non-use of the motorcycle. In addition, Petrol is highly flammable and necessary repairs should be made BEFORE explosive.
  • Page 133 12/04/20 17:12:42 32KRHA20_133 To prevent rusting in the cylinder, Remove the battery. Store in an area perform the following: protected from freezing temperatures Remove the spark plug cap from the and direct sunlight. spark plug. Using tape or string, secure Slow charge the battery once a month.
  • Page 134 12/04/20 17:12:47 32KRHA20_134 REMOVAL FROM STORAGE Uncover and clean the motorcycle. Change the engine oil if more than 4 months have passed since the start of storage. Charge the battery as required. Install the battery. Drain any excess aerosol rust-inhibiting oil from the fuel tank.
  • Page 135 12/04/20 17:12:51 32KRHA20_135 TAKING CARE OF THE UNEXPECTED IF YOU CRASH Personal safety is your first priority after a If there is minor damage, or you are unsure crash. If you or anyone else has been about possible damage, ride slowly and injured, take time to assess the severity of cautiously.
  • Page 136 12/04/20 17:13:00 32KRHA20_136 SPECIFICATIONS DIMENSIONS Overall length 2,100 mm (82.7 in) …XR125LK/LEK 2,065 mm (81.3 in) …XL125LK Overall width 820 mm (32.3 in) …XR125LK/LEK 827 mm (32.6 in) …XL125LK Overall height 1,126 mm (44.3 in) …XR125LK/LEK 1,147 mm (45.2 in) …XL125LK...
  • Page 137 12/04/20 17:13:06 32KRHA20_137 ENGINE Bore and stroke 52.4 57.8 mm (2.06 2.28 in) Compression ratio 9.2 : 1 Displacement 124.7 cm (7.61 cu-in) Spark plug Standard CPR7EA 9 (NGK) For extended high speed riding CPR8EA 9 (NGK) Spark plug gap 0.8 0.9 mm (0.03 0.04 in) Idle speed 1,500...
  • Page 138 12/04/20 17:13:17 32KRHA20_138 CHASSIS AND SUSPENSION Caster 27° ……………………XR125LK/LEK 26°54’ …………………XL125LK Trail 104 mm (4.1 in) Tyre size, front 90/90 19M/C 52P CHENG SHIN C6559F ………………XR125LK/LEK 70/100 21M/C 44P CHENG SHIN CM-704 ………………XL125LK Tyre size, rear 110/90 17M/C 60P CHENG SHIN C6559 ………………XR125LK/LEK...
  • Page 139 12/04/20 17:13:30 32KRHA20_139 ELECTRICAL Battery YTX5L BS 12V 4Ah (10HR) …XR125LEK YTX4L BS 12V 3Ah (10HR) …XR125LK, XL125LK Generator 0.12 kW/5,000 min (rpm) LIGHTS Headlight 12V 35/35W Brake/Tail light 12V 21/5W Turn signal light Front 12V 16W …XR125LK/LEK 12V 15W …XL125LK...

This manual is also suitable for:

Xr125lekXl125lk2012 xr125lk2012 xr125lek2012 xl125lk

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