Diagnostic Information And Procedures; Manual Transaxle Symptom Diagnosis; Repair Instructions; Manual Transaxle Oil Change - Suzuki Liana RH413 Service Manual

Manual Transaxle Symptom Diagnosis

Condition
Gears slipping out of
mesh
Hard shifting
Noise

Manual Transaxle Oil Change

1) Before changing or inspecting oil, be sure to stop
engine and lift vehicle horizontally.
2) With vehicle lifted up, check oil level and leakage.
If leakage exists, correct it.
3) Drain old oil and fill new specified oil by specified
amount (up to level hole).
4) Apply sealant to thread of drain plug (1) and level /
filler plug (2) and torque them as specified below.
"A": Sealant 99000–31260
Tightening torque
Transaxle oil level / filler and drain plugs (a): 21
N·m (2.1 kgf-m, 15.5 lb-ft)

Diagnostic Information and Procedures

Possible cause
Worn shift fork shaft
Worn shift fork or synchronizer sleeve
Weak or damaged locating springs
Worn bearings on input shaft or
countershaft
Worn chamfered tooth on sleeve and
gear
Inadequate lubricant
Improper clutch pedal free travel
Distorted or broken clutch disc
Damaged clutch pressure plate
Worn synchronizer ring
Worn chamfered tooth on sleeve or gear Replace sleeve or gear
Worn gear shift control shaft joint bush
Distorted shift shaft
Inadequate or insufficient lubricant
Damaged or worn bearing(s)
Damaged or worn gear(s)
Damaged or worn synchronizer parts
Maladjusted backlash between bevel
pinion and gear
Improper tooth contact in the mesh
between bevel pinion and gear

Repair Instructions

S3RH0A5206001
Manual Transmission/Transaxle:
Correction / Reference Item
Replace
Replace
Replace
Replace
Replace sleeve and gear
Replenish
Replace clutch arm or master cylinder
Replace
Replace clutch cover
Replace
Replace
Replace
Replenish
Replace
Replace
Replace
Adjust as prescribed
Adjust or replace
NOTE
• It is recommended to use API GL-4 75W-90
gear oil.
• Whenever vehicle is hoisted for any
service work other than oil change, check
for oil leakage.
: Transaxle oil API GL-4 (For SAE classification,
refer to viscosity chart [C] in the figure.)
Transaxle oil capacity for 2WD
2.0 liters (4.2/3.5 US/lmp. pt.)
Transaxle oil capacity for 4WD
4.1 liters (8.7/7.2 US/lmp. pt.)
5B-6
S3RH0A5204001