SUZUKI GRAND VITARA - Manuals

Manuals and User Guides for SUZUKI GRAND VITARA -. We have 9 SUZUKI GRAND VITARA - manuals available for free PDF download: Owner's Manual, Service Manual, Supplementary Service Manual, Manual, Brochure

Suzuki GRAND VITARA - Owner's Manual (1736 pages)

GRAND VITARA

Brand: Suzuki | Category: Automobile | Size: 68.83 MB

SUZUKI GRAND VITARA - Service Manual (836 pages)

Brand: SUZUKI | Category: Automobile | Size: 29.07 MB

Table of Contents
3
General Information
5
Abbreviations Used in this Manual
7
General Precautions
9
Body Number
12
Engine Identification Number
12
Transmission Identification Number
12
Identification Information
12
Metric Fasteners Fastener Strength Identification
13
Metric Information
13
Standard Tightening Torque
14
Vehicle Lifting Points
15
Front Support Location
16
Rear Support Location
16
Maintenance and Lubrication
17
Maintenance Schedule under Normal Driving Conditions
18
Maintenance Recommended under Severe Driving Conditions
20
Maintenance Service
24
Water Pump Belt Inspection and Replacement
24
A/C Compressor And/Or Power Steering Pump Drive Belt
25
Camshaft Timing Belt Inspection
25
Engine Oil and Filter Change
26
Engine Bolts Tightening
26
Valve Lash Inspection
26
Cooling System Hoses and Connections Inspection
28
Engine Coolant Change
28
Engine Oil Capacity
28
Ignition System
29
Exhaust Pipes and Mountings Inspection
29
Ignition Wiring Replacement
29
Distributor Cap and Rotor Inspection
30
Spark Plugs Replacement
30
Plug Specification
30
Fuel System
31
Ignition Timing Inspection
31
Distributor Advancer Inspection
31
Air Cleaner Element Replacement and Inspection
31
Emission Control System
32
Carburetor Choke System Lubrication and Inspection
32
Engine Idle Speed and Idle Mixture Inspection
32
Oxygen Sensor Replacement
32
Electrical
33
Crankcase Ventilation Hoses and Connections Inspection
33
PCV (Positive Crankcase Ventilation) Valve Inspection
33
Fuel Vapor Storage System Inspection
33
Chassis and Body
34
Clutch Pedal Inspection
34
Brake Discs, Pads, Brake Drums and Shoes Inspection
34
Brake Hoses and Pipes Inspection
34
Brake Lever and Cable Inspection
35
Tire Inspection and Rotation
35
Wheel Discs and Free Wheeling Hubs Inspection
35
Wheel Bearing Inspection
35
Suspension Inspection
36
Propeller Shafts Inspection
37
Transmission Oil Inspection and Change
37
Fluid Level Inspection
38
Transfer and Differential Oil Inspection and Change
38
Steering System Inspection
38
Final Inspection
39
Power Steering System Inspection
39
Door Hinges Lubrication
39
Recommended Fluids and Lubricants
41
Heater and Ventilation
42
Heater General Description
43
Heater Control Operation
44
Forced Ventilation
44
Outside Air-Introduced Heating
45
Inside Air-Circulated Heating
45
Head-Cooled/Feet-Warmed Heating
45
Trouble Diagnosis
46
Servicing
46
Wiring Circuit
46
Heater Blower Motor Removal
47
Heater Blower Motor Installation
47
Heater Blower Resistor Removal
47
Heater Blower Resistor Inspection
47
Heater Blower Resistor Installation
48
Heater Blower Motor Switch Removal and Inspection
48
Heater Blower Motor Switch Installation
48
Control Cables
48
Air Control Cable Adjustment
49
Heater Control Cable Adjustment
49
Fresh Air Control Cable Adjustment
49
Heater Unit
50
Body Ventilation
51
Heater Unit Removal
51
Heater Unit Installation
51
Rear Duct Description
52
Rear Duct Removal
52
Rear Duct Installation
52
Bumpers and Sheet Metal
53
Front Bumper
53
Rear Bumper
54
Hood Adjustment
54
Hood Vertical Adjustment
55
Hood Lock Adjustment
55
Front Fender Removal
55
Front Fender Installation
55
Steering, Suspension, Wheels and Tires General Diagnosis
56
Tire Diagnosis
61
Irregular And/Or Premature Wear
61
Wear Indicator
61
Radial Tire Waddle
61
Vibration Diagnosis
63
Radial Tire Lead
63
Front End Alignment General Information
64
Toe Setting
64
Camber
65
Preliminary Checks Prior to Adjusting Front Alignment
65
Toe Adjustment
65
Camber and Caster Adjustment
65
Steering Angle
66
Steering Gear Box and Linkage
67
Steering Gear Box and Linkage General Description
68
Steering Gear Box Construction and Operation
69
Steering Gear Box Removal
70
Steering Gear Box Installation
70
Tie Rod End Removal
71
Tie Rod End Installation
71
Idler Arm Removal
72
Idler Arm Installation
72
Steering Wheel Inspection
73
Steering Gear Box Oil Level
73
Adjustment of Worm Shaft Starting Torque
74
Torque Specifications
76
Special Tools
76
Power Steering (P/S) System
77
Power Steering (P/S) System General Description
78
Power Steering System Layout
78
Hydraulic Pressure Circuit
78
Operation with Steering Wheel in Straight-Ahead Position
79
Operation with Steering Wheel Turned to Right
79
Valve Unit
80
Operation with Steering Wheel Turned to Left
80
Manual Steering
80
Spring Reaction Mechanism
80
Power Steering (P/S) Pump
81
Flow Contol Valve
81
Components of P/S Pump
81
Operation of Flow Control Valve (When Idling)
81
Relief Valve
82
Operation of Flow Control Valve (When Running at Low Speed)
82
Operation of Flow Control Valve (When Running at High Speed)
82
Power Steering System General Diagnosis
83
On Vehicle Service
85
Steering Wheel Play Inspection
85
Steering Force Inspection
85
Power Steering Belt Tension
86
Power Steering Belt Tension Adjustment
86
Power Steering Fluid Level
86
Idle up System
86
Air Bleeding Procedure
87
Hydraulic Pressure in P/S Circuit
87
Power Steering (P/S) Gear Box Removal
89
Power Steering (P/S) Gear Box Installation
90
Removing Steering Lower Shaft
91
Removing Center Link End
91
Removing Steering Gear Box
91
Installing Steering Gear Box
91
Power Steering (P/S) Pump Removal
92
Installing Steering Lower Shaft
92
Power Steering (P/S) Pump Installation
93
Power Steering (P/S) Pump Disassembly
94
Removing P/S Pump Pulley
94
Removing Terminal Assembly and Discharge Connector
95
Removing P/S Pump Cover
95
Removing Cam Ring
95
Removing Rotor
95
Power Steering Pump Assembly
96
Installing Shaft
96
Installing Rotor
96
Installing Vane
96
Installing Cover
97
Installing Flow Control Valve
97
Installing Terminal
97
Installing Suction Connector
97
P/S Pump Body and Shaft Inspection
98
Cam Ring Inspection
98
Rotor Vane Inspection
98
Flow Control Valve Inspection
98
Steering Wheel, Column and Shaft Description
100
Steering Wheel Removal
102
Steering Wheel Installation
102
Turn Signal/Dimmer Switch Removal
103
Turn Signal/Dimmer Switch Installation
103
Steering Column Removal
103
Steering Column Installation
104
Steering Lock Removal
104
Steering Lock Installation
105
Steering Lower Shaft Removal
105
Steering Lower Shaft Installation
105
Checking Steering Column for Accident Damage
106
Checking Tilt Steering Column Torque Specifications
107
Checking Tilt Steering Column Special Tool
107
Front Suspension
108
Front Suspension General Description
109
Stabilizer Bar/Bushings Removal
110
Stabilizer Bar/Bushings Installation
110
Strut Damper Removal
111
Strut Damper Installation
111
Coil Spring/Bump Stopper/Spring Rubber Seat Removal
112
Coil Spring/Bump Stopper/Spring Rubber Seat Installation
113
Bump Stopper/Spring Rubber Seat Removal
114
Bump Stopper/Spring Rubber Seat Installation
114
Wheel Hub/Bearing/Oil Seal Removal
114
Wheel Hub/Bearing/Oil Seal Installation
115
Knuckle/Wheel Spindle Removal
117
Knuckle/Wheel Spindle Installation
118
Suspension Control Arm/Ball Stud/Bushings Removal
119
Suspension Control Arm/Ball Stud/Bushings Installation
120
Front Free Wheeling Hub (Optional) General Description
121
Manual Free Wheeling Hub Operation
121
Manual Free Wheeling Hub Installation Instruction
122
Manual Free Wheeling Hub Maintenance Service
123
Automatic Free Wheeling Hub Operation
124
Automatic Free Wheeling Hub Installation Instruction
125
Automatic Free Wheeling Hub Maintenance Service
126
Post-Assembly Confirmation
126
Front Suspension Inspection
127
Bar
127
Bushing
127
Strut Damper And/Or Coil Spring
127
Required Service Materials
129
Front Suspension Special Tools
130
Rear Suspension
131
Rear Suspension General Description
132
Rear Shock Absorber Removal
133
Rear Shock Absorber Installation
133
Coil Spring Removal
134
Coil Spring Installation
134
Trailing Rod and Bush Removal
135
Trailing Rod and Bush Installation
136
Rear Upper Arm Removal
137
Rear Upper Arm Installation
139
Rear Axle Shaft and Wheel Bearing Removal
141
Rear Axle Shaft and Wheel Bearing Installation
142
Rear Axle Shaft Inner Oil Seal Removal
144
Rear Axle Shaft Inner Oil Seal Installation
144
Rear Axle Housing Removal
145
Rear Axle Housing Installation
147
Rear Suspension Inspection
151
Trailing Rod, Upper Arm, Axle Housing and Coil Spring
151
Rear Suspension Fasteners
151
Upper Arm Ball Joint
151
Bearing Retainer and Axle Shaft Inner Oil Seal
152
Trailing Rod and Upper Arm Bush
152
Wheel Disc, Nut & Bearing
152
Recommended Torque Specifications
153
Wheels and Tires General Description
155
Replacement Tires
155
Wheels for Replacement
156
Wheel Maintenance
156
Wheel Attaching Studs
156
Inflation of Tires
156
Wheels and Tires Service Operations
157
Metric Lug Nuts and Wheel Studs
157
Tire Placard
157
Tire Rotation
157
Balancing Wheels
158
Tire Mounting and Demounting
158
Tire Repair
158
Wheels and Tires Torque Specifications
159
General Balance Procedure
159
Off-Vehicle Balancing
159
On-Vehicle Balancing
159
Front Drive Axle/Axle Bearing, Oil Seal
160
Drive Axle General Description
160
Drive Axle Removal
161
Drive Axle Disassembly
161

Suzuki GRAND VITARA - Supplementary Service Manual (481 pages)

Brand: Suzuki | Category: Automobile | Size: 29.81 MB

Suzuki GRAND VITARA - Service Manual (518 pages)

Brand: Suzuki | Category: Automobile | Size: 14.65 MB

Suzuki GRAND VITARA - Service Manual (835 pages)

Brand: Suzuki | Category: Automobile | Size: 29.08 MB

Suzuki GRAND VITARA - Manual (184 pages)

Transmission / Transaxle

Brand: Suzuki | Category: Automobile | Size: 5.65 MB

Suzuki GRAND VITARA - Service Manual (146 pages)

Driveline / Axle

Brand: Suzuki | Category: Automobile | Size: 4.52 MB

Table of Contents
1
Precautions

4
- Precautions for Driveline / Axle
  4
Drive Shaft / Axle

5
Front

5
Rear

11
- General Description
  
  11
  - Rear Drive Shaft Construction
    11
- Repair Instructions
  
  11
- Specifications
  
  13
  - Tightening Torque Specifications
    13
- Special Tools and Equipment
  
  13
  - Recommended Service Material
    13
  - Special Tool
    13
Differential

14
Front

14

Suzuki GRAND VITARA - Owner's Manual (13 pages)

Brand: Suzuki | Category: Automobile | Size: 8.45 MB

SUZUKI GRAND VITARA - Brochure (5 pages)

Brand: SUZUKI | Category: Automobile | Size: 0.7 MB

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