Transaxle Rear Cover And O/D And 2Nd Coast Brake Piston Assembly Inspection - Suzuki Liana RH413 Service Manual

5A-128 Automatic Transmission/Transaxle:
Reassembly
Reverse disassembly procedure for assembly, noting the
following points.
• Use new seal rings and O-rings. Apply A/T fluid to
seal rings and O-rings before installation.
• Tighten rear cover plugs to specified torque.
Tightening torque
Rear cover plug: 7.5 N·m (0.75 kgf-m, 5.5 lb-ft)
• Before installing rear cover seal ring, apply A/T fluid to
ring.
First, tighten seal ring to 5 mm (0.197 in.), then install
seal ring.
• Do not open rear cover seal ring too wide to attach.
1. Transaxle rear cover
• Do not damage O/D and 2nd coast brake return
spring subassembly and piston by pressing in O/D
and 2nd coast brake return spring subassembly
passing through its original installing position over 1.0
mm (0.039 in.).
Special tool
(A): 09926–96030
(B): 09946–06710
1. Transaxle rear cover
Transaxle Rear Cover and O/D and 2nd Coast
Brake Piston Assembly Inspection
O/D and 2nd Coast Brake Return Spring
Subassembly
Measure free length of O/D and 2nd coast brake return
spring.
Free length of O/D and 2nd coast brake return spring
"a": 18.99 mm (0.748 in.)
NOTE
• Do not apply excessive force when
measuring spring free length.
• Perform measurement at several points.
I2RH0B510206-01
Transaxle Rear Cover Bush
Measure transaxle rear cover bush bore by using special
tool.
If measured transaxle rear cover bush bore is out of
specifications, replace transaxle rear cover with new
one. In replacement, intermediate shaft subassembly
also needs to be checked. Replace intermediate shaft
subassembly, if necessary.
Special tool
(A): 09900–20605
Transaxle rear cover bush bore
Standard: 13.94 – 14.00 mm (0.549 – 0.551 in.)
I2RH0B510201-01
S3RH0A5106045
I2RH0B510207-01
I2RH0B510208-01