Clutch Master Cylinder Components; Clutch Master Cylinder Disassembly And Reassembly; Clutch Master Cylinder Inspection - Suzuki Liana RH413 Service Manual

5C-7 Clutch:

Clutch Master Cylinder Components

8
7
5
1. Reservoir cap 6.
2. Cylinder 7. Circlip
3. Gasket 8. Boot
4. Return spring
5. Piston assembly
Clutch Master Cylinder Disassembly and
Reassembly
Disassembly
1) Remove boot (1) and then circlip (2) with piston rod
(3) pushed in.
2) Blow compressed air gradually into hole for pipe
connection to remove piston assembly (1), using
care to prevent it from jumping out.
1
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6
4
1
3
2
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Push rod assembly
: Apply grease 99000-25100 to spheral
end of push rod assembly
: Never disassemble
: Do not reuse.
: Apply brake fluid.
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Reassembly
NOTE
Before installation, wash each part in
specified brake fluid.
1) Apply brake fluid to piston assembly and inside of
cylinder body.
2) Install piston assembly into cylinder.
3) With piston and push rod (3) pushed down, install
circlip (2) as shown.
4) Install boot (1).

Clutch Master Cylinder Inspection

Inspect all disassembled parts for wear or damage, and
replace parts if necessary.
CAUTION
!
Polishing bore of cylinder with cast
aluminum body with anything abrasive is
prohibited, as damage to cylinder bore may
occur.
NOTE
• Wash disassembled parts with brake fluid.
• Do not reuse piston assembly and circlip.
Inspect cylinder bore for scoring or corrosion.
It is best to replace corroded cylinder. Corrosion can be
identified as pits or excessive roughness.
Rinse cylinder in clean brake fluid. Shake excess rinsing
fluid from cylinder. Do not use a cloth to dry cylinder, as
lint from cloth cannot be kept away from cylinder bore
surfaces.
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