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Genie GTH1056
Terex Genie GTH1056 Manuals
Manuals and User Guides for Terex Genie GTH1056. We have
8
Terex Genie GTH1056 manuals available for free PDF download: Service And Repair Manual, Operator's Manual, Maintenance Manual
Terex Genie GTH1056 Service And Repair Manual (145 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 23.37 MB
Table of Contents
Table of Contents
7
Introduction
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
11
Machine Specifications
11
Performance Specifications
12
Hydraulic Oil Specifications
12
Hydraulic Component Specifications
16
Manifold Component Specifications
17
Air Conditioner Refrigerant Specifications
17
DEF Storage Specifications
17
Deutz TCD3.6 120HP T4F Engine Specifications
18
Deutz TCD3.6 L4 T4F Engine Specifications
19
Deutz TCD3.6 ROW Engine Specifications
20
ZF 4 WG-98 TSC Transmission Specifications
21
ECOMEC CVT 150 Transmission Specifications
21
Dana VDT12000 Transmission Specifications
22
Dana Planetary Drive Axle Specifications (223_212HY)
22
Hydraulic Hose and Fitting Torque Specifications
23
Torque Procedure
24
Repair Procedures
25
Introduction
25
Observe and Obey
25
About this Section
26
Boom Components
27
Boom Proximity Switch
27
How to Test a Proximity Switch
27
How to Adjust the Boom Angle Proximity Switch
28
How to Adjust the Boom Extend Proximity Switch
28
Boom
29
How to Remove the Lifting Fork Frame
29
How to Replace the Boom Wear Pads
29
Bodily Injury Hazard. Spraying
30
How to Remove and Install the Cable Track Assembly
30
How to Replace the Retract Chains
35
How to Replace the Extend Chain
38
How to Remove the Boom
40
How to Disassemble the Boom
42
Boom Lift Cylinder
45
Boom Extension Cylinder
46
Fork Level Cylinder
47
Hydraulic Hoses
48
How to Replace the Fork Level And/Or Auxiliary Cylinder Hoses
48
Operator's Compartment
50
Machine Controls
51
How to Remove the Steering Column
51
How to Remove the Steer Orbitral
52
How to Remove the Steering Wheel
52
How to Remove the Brake Pedal Assembly
53
How to Remove the Joystick - Models with Electronic Joystick
53
How to Remove the Gauge Cluster Assembly
54
Fuel and Hydraulic Tanks
55
Engines
57
How to Repair the Deutz TCD3.6 Engine
57
Engine Fault Codes
57
Transmission
58
How to Repair the Transmission
58
Hydraulic Pump
59
How to Test the Function Pump
59
How to Remove the Function Pump
60
How to Install the Function Pump
61
How to Prime the Function Pump
61
How to Adjust the Function Pump Standby Pressure
62
How to Adjust the Function Pump Pressure Compensator
63
Manifolds
65
PVG Manifold
65
Secondary Function Manifold Components
66
Brake Manifold Components
68
Valve Adjustments - Secondary Function Manifold
69
How to Set the Parking Brake System Pressure
69
How to Set the Rear Lock-Up System Pressure
70
Valve Coils
71
Axle
73
Axles
73
How to Repair the Axle
73
Outriggers
74
How to Remove an Outrigger
74
How to Remove an Outrigger Cylinder
75
Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
75
Connections very Slowly to Allow
75
The Oil Pressure to Dissipate
75
Gradually. Do Not Allow Oil to
75
Squirt or Spray
75
Fault Codes
77
Introduction
77
Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
77
Before Troubleshooting
77
Damaged or Malfunctioning Machine
77
Electrocution/Burn Hazard
77
Immediately Tag and Remove from Service a
77
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
77
Repair any Machine Damage or Malfunction before Operating the Machine
77
Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
77
Diagnostic Display
78
Deutz TCD3.6 Engine Fault Codes
79
Ecgenius 150 Transmission Fault Codes
103
Schematics
104
Introduction
104
Proximity Switch Legend
105
Fuse Panel Layout (120HP & ROW Engine)
106
Fuse Panel Layout (74HP Engine with CVT Transmission)
107
Deutz TCD3.6 T4F Module
108
Electrical Component & Wire Color Abbreviation Legend
109
Electrical Symbol Legend
112
Hydraulic Symbols Legend
113
Electrical Schematics
115
Electrical Schematic - Deutz T4F 74HP CVT
116
Electrical Schematic - Deutz T4F HP CVT Transmission
117
Electrical Schematic - Deutz T4F 74HP Engine Harness
120
Electrical Schematic - Options Deutz T4F 74HP
121
Electrical Schematic - Deutz T4F 74HP DANA
124
Electrical Schematic- Deutz T4F 74HP DANA Engine Harness
125
Electrical Schematic - Options Deutz T4F 74HP DANA
128
Electrical Schematic - Deutz T3/T4F 120HP ZF
129
Base Engine ECM Schematic - Deutz T4F 120HP ZF
132
Engine ECM Schematic - Deutz T3 120HP ZF
133
EAT ECM Schematic - Deutz T4F 120HP ZF
136
EAT ECM VEC Schematic - Deutz T4F 120HP ZF
137
Schematic - Options Deutz T3/T4F 120HP ZF
140
Hydraulic Schematics
141
Hydraulic Schematic
142
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Terex Genie GTH1056 Service And Repair Manual (155 pages)
Brand:
Terex
| Category:
Construction Equipment
| Size: 7.58 MB
Table of Contents
Introduction
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
11
Machine Specifications
11
Performance Specifications
12
Hydraulic Oil Specifications
12
Hydraulic Component Specifications
15
Manifold Component Specifications
16
Air Conditioner Refrigerant Specifications
16
DEF Storage Specifications
16
Deutz TCD3.6 L4 Engine Specifications
17
Deutz TCD3.6 L4 T4F Engine Specifications
18
Perkins 1104D-E44TA Engine Specifications
19
Perkins 1204E-E44TA Engine Specifications
20
ZF 4 WG-98 TC Transmission Specifications
21
Dana Planetary Drive Axle Specifications (223_212HY)
21
Hydraulic Hose and Fitting Torque Specifications
22
Torque Procedure
23
Repair Procedures
25
Introduction
25
Boom Components
27
Boom Proximity Switch
27
How to Test a Proximity Switch
27
How to Adjust the Boom Angle Proximity Switch
27
How to Adjust the Boom Extend Proximity Switch
28
Boom
28
How to Replace the Boom Wear Pads
28
How to Remove the Lifting Fork Frame
28
How to Remove the Cable Bridge Assembly
29
How to Replace the Retraction Chain
30
How to Replace the Extension Chains
32
How to Remove the Boom
34
How to Disassemble the Boom - GTH1056
36
Boom Lift Cylinder
39
Boom Extension Cylinder
40
Fork Level Cylinder
41
Hydraulic Hoses
42
How to Replace the Fork Level And/Or Auxiliary Cylinder Hoses, GTH-1056
42
Operator's Compartment
44
Machine Controls
45
How to Remove the Steering Column
45
How to Remove the Steering Wheel
46
How to Remove the Steer Orbitral
46
How to Remove the Joystick - Models with Electronic Joystick
47
How to Remove the Brake Pedal Assembly
47
How to Remove the Gauge Cluster Assembly
48
Fuel and Hydraulic Tanks
49
Engines
51
How to Repair the Perkins 1104D-E44TA Engine
51
How to Repair the Deutz TCD3.6 Engine
51
How to Remove the Engine
51
Engine Fault Codes
52
Transmission
53
How to Repair the Transmission
53
How to Remove the Transmission
53
Hydraulic Pump
55
How to Test the Function Pump
55
How to Remove the Function Pump
56
How to Install the Function
57
How to Prime the Function Pump
57
How to Adjust the Function Pump Standby Pressure
58
How to Adjust the Function Pump Pressure Compensator
59
Manifolds
61
PVG Manifold
61
Secondary Function Manifold Components
62
Outrigger Manifold Components
64
Brake Manifold Components
66
AC Hydraulic Manifold Components
67
Valve Adjustments - Secondary Function Manifold
68
How to Set the Parking Brake System Pressure
68
How to Set the Differential Lock/Joystick System Pressure
69
How to Set the Rear Lock-Up System Pressure
70
Valve Coils
71
Axle
73
Axles
73
How to Remove the Axle
73
How to Repair the Axle
73
Outriggers
74
How to Remove an Outrigger
74
How to Remove an Outrigger Cylinder
75
Fault Codes
76
Introduction
76
Diagnostic Display
77
Deutz TCD3.6 Engine Fault Codes
78
Perkins 1104 Engine Fault Codes
102
Schematics
104
Introduction
104
Proximity Switch Legend
105
Fuse Panel Layout
106
Deutz TCD3.6 T4F Module
107
Electrical Component & Wire Color Abbreviation Legend
108
Telematics Connector Pin Legend
111
Electrical Symbol Legend
113
Hydraulic Symbols Legend
114
Electrical Schematics
115
Harness Map - Wire Harness Legend
116
Harness Map - Control System Electronic Joystick
117
Harness Map - Deutz T3 Engine
121
Harness Map - Perkins T4I Engine
124
Harness Map - Perkins T3 Engine
125
Harness Map - Road Light Option
128
Harness Map - Work Light Option
129
Harness Map - Deutz HVAC Option
132
Harness Map - Perkins HVAC Option
133
Harness Map - Heater Option
136
Electrical Schematic (from GTH10E-12500)
140
Electrical Schematic- Deutz T4F Engine Harness
144
Hydraulic Schematics
151
Hydraulic Schematic
152
Terex Genie GTH1056 Service And Repair Manual (145 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 23.3 MB
Table of Contents
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
11
Machine Specifications
11
Performance Specifications
12
Hydraulic Oil Specifications
12
Hydraulic Component Specifications
16
Manifold Component Specifications
17
Air Conditioner Refrigerant Specifications
17
DEF Storage Specifications
17
Deutz TCD3.6 120HP T4F Engine Specifications
18
Deutz TCD3.6 L4 T4F Engine Specifications
19
Deutz TCD3.6 ROW Engine Specifications
20
ZF 4 WG-98 TSC Transmission Specifications
21
ECOMEC CVT 150 Transmission Specifications
21
Dana VDT12000 Transmission Specifications
22
Dana Planetary Drive Axle Specifications (223_212HY)
22
Hydraulic Hose and Fitting Torque Specifications
23
Torque Procedure
24
Repair Procedures
25
Introduction
25
Boom Components
27
Boom Proximity Switch
27
How to Test a Proximity Switch
27
How to Adjust the Boom Angle Proximity Switch
28
How to Adjust the Boom Extend Proximity Switch
28
Boom
29
How to Replace the Boom Wear Pads
29
How to Remove the Lifting Fork Frame
29
How to Remove and Install the Cable Track Assembly
30
How to Replace the Retract Chains
35
How to Replace the Extend Chain
38
How to Remove the Boom
40
How to Disassemble the Boom
42
Boom Lift Cylinder
45
Boom Extension Cylinder
46
Fork Level Cylinder
47
Hydraulic Hoses
48
How to Replace the Fork Level And/Or Auxiliary Cylinder Hoses
48
Operator's Compartment
50
Machine Controls
51
How to Remove the Steering Column
51
How to Remove the Steering Wheel
52
How to Remove the Steer Orbitral
52
How to Remove the Joystick - Models with Electronic Joystick
53
How to Remove the Brake Pedal Assembly
53
How to Remove the Gauge Cluster Assembly
54
Fuel and Hydraulic Tanks
55
Engines
57
How to Repair the Deutz TCD3.6 Engine
57
Engine Fault Codes
57
Transmission
58
How to Repair the Transmission
58
Hydraulic Pump
59
How to Test the Function Pump
59
How to Remove the Function Pump
60
How to Install the Function Pump
61
How to Prime the Function Pump
61
How to Adjust the Function Pump Standby Pressure
62
How to Adjust the Function Pump Pressure Compensator
63
Manifolds
65
PVG Manifold
65
Secondary Function Manifold Components
66
Brake Manifold Components
68
Valve Adjustments - Secondary Function Manifold
69
How to Set the Parking Brake System Pressure
69
How to Set the Rear Lock-Up System Pressure
70
Valve Coils
71
Axle
73
Axles
73
How to Repair the Axle
73
Outriggers
74
How to Remove an Outrigger
74
How to Remove an Outrigger Cylinder
75
Fault Codes
77
Introduction
77
Diagnostic Display
78
Deutz TCD3.6 Engine Fault Codes
79
Ecgenius 150 Transmission Fault Codes
103
Schematics
104
Introduction
104
Proximity Switch Legend
105
Fuse Panel Layout (120HP & ROW Engine)
106
Fuse Panel Layout (74HP Engine with CVT Transmission)
107
Deutz TCD3.6 T4F Module
108
Electrical Component & Wire Color Abbreviation Legend
109
Electrical Symbol Legend
112
Hydraulic Symbols Legend
113
Electrical Schematics
115
Electrical Schematic - Deutz T4F 74HP CVT
116
Electrical Schematic - Deutz T4F HP CVT Transmission
117
Electrical Schematic - Deutz T4F 74HP Engine Harness
120
Electrical Schematic - Options Deutz T4F 74HP
121
Electrical Schematic - Deutz T4F 74HP DANA
124
Electrical Schematic- Deutz T4F 74HP DANA Engine Harness
125
Electrical Schematic - Options Deutz T4F 74HP DANA
128
Electrical Schematic - Deutz T3/T4F 120HP ZF
129
Base Engine ECM Schematic - Deutz T4F 120HP ZF
132
Engine ECM Schematic - Deutz T3 120HP ZF
133
EAT ECM Schematic - Deutz T4F 120HP ZF
136
EAT ECM VEC Schematic - Deutz T4F 120HP ZF
137
Schematic - Options Deutz T3/T4F 120HP ZF
140
Hydraulic Schematics
141
Hydraulic Schematic
142
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Terex Genie GTH1056 Maintenance Manual (54 pages)
Telehandlers
Brand:
Terex
| Category:
Boom Lifts
| Size: 1.53 MB
Table of Contents
Introduction
3
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
3
Find Additional Manuals for Your Model
3
Revision History
4
Safety Rules
5
Table of Contents
7
Specifications
11
Fluid Capacities
11
Air Conditioner Refrigerant Specifications
11
Performance Specifications
12
Torque Specifications
14
Tires and Wheels
14
Powertrain Specifications
15
Operator and Maintenance Manuals
15
Deutz Engine Models
15
Transmission Specifications
16
Axle Specifications
16
Hydraulic Specifications
17
Hydraulic Relief Valves
17
Hydraulic Oil Specifications
18
Hydraulic Hose and Fitting Torque Specifications
21
Torque Procedure
22
Maintenance Procedures
24
Introduction
24
Maintenance Schedule
26
Pre-Delivery Preparation Report
27
Scheduled and Programmed Maintenance Inspection Report
28
Commissioning Procedures
29
Perform 50 Hour Service
29
Perform Engine Maintenance - 50 Hours
29
Perform 150 Hour Service
30
Quarterly Maintenance Procedures
31
Check for Open Bulletins and Owner Registration
31
Battery Inspection
32
Inspect the Electrical Wiring
32
Check the Boom Wear Pads
33
Check the Exhaust System
34
Inspect the Tires, Wheels and Lug Nut Torque
34
Inspect the Fork Level and Auxiliary Hydraulic Hose Tension
35
Inspect the Fuel and Hydraulic Tank Cap Venting Systems
36
Visual Inspection of the Hydraulic Oil
37
Inspect the Engine Air Filter
38
Lubricate the Driveshaft
38
Inspect and Lubricate the Sequencing Chains
39
Annual Maintenance Procedures
42
Inspect the Forks
42
Adjust the Boom Sequencing Chains - GTH-636, GTH-844
42
Adjust the Boom Sequencing Chains - GTH-1056, GTH-1256
43
Replace Hydraulic Tank Return Filter Element
44
Replace the Cab Air Intake Filter Element (if Equipped)
45
Programmed Maintenance Procedures
46
P0-1 Lubricate the Boom
46
P0-2 Deutz Engine Maintenance - under 1000 Hours
47
P0-3 Axle Maintenance - under 1000 Hours
48
P0-4 Transmission Maintenance - under 1000 Hours
49
P1-1 Perform Engine Maintenance - 1000 Hours
50
P1-2 Performtransmission Maintenance - 1000 Hours
50
P1-3 Perform Axle Maintenance - 1000 Hours
51
P2-1 Test or Replace the Hydraulic Oil
51
P3-1 Perform Engine Maintenance - 3000 Hours
52
P5-1 Perform Engine Maintenance - 5000 Hours
53
P6-1 Perform Engine Maintenance - 6000 Hours
53
Terex Genie GTH1056 Operator's Manual (83 pages)
Brand:
Terex
| Category:
Forklifts
| Size: 8.28 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
8
General Safety
10
Work Area Safety
16
Legend
23
Controls
24
Inspections
28
Operating Instructions
40
Transport Instructions
52
Transport and Lifting Instructions
53
Maintenance
54
Attachments
59
Specifications
70
Load Charts
72
Terex Genie GTH1056 Operator's Manual (73 pages)
Brand:
Terex
| Category:
Forklifts
| Size: 12.15 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
6
General Safety
8
Work Area Safety
12
Legend
20
Controls
21
Inspections
25
Operating Instructions
36
Transport Instructions
48
Maintenance
50
Attachments
55
Specifications
66
Load Charts
68
Terex Genie GTH1056 Operator's Manual (67 pages)
Brand:
Terex
| Category:
Construction Equipment
| Size: 10.35 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
9
Work Area Safety
13
Legend
19
Controls
20
Inspections
24
Operating Instructions
36
Transport Instructions
46
Maintenance
48
Attachments
52
Specifications
63
Load Charts
64
Terex Genie GTH1056 Operator's Manual (63 pages)
Telescopic Forklift
Brand:
Terex
| Category:
Forklifts
| Size: 6.6 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Work Area Safety
13
Legend
19
Controls
20
Inspections
24
Operating Instructions
38
Transport Instructions
46
Maintenance
47
Specifications
50
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