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DC-545HC
MyBinding DC-545HC Manuals
Manuals and User Guides for MyBinding DC-545HC. We have
1
MyBinding DC-545HC manual available for free PDF download: Service Manual
MyBinding DC-545HC Service Manual (175 pages)
Duplo Docu Cutter
Brand:
MyBinding
| Category:
Cutter
| Size: 2 MB
Table of Contents
Chapter 1 Introduction Chapter 2 Description of Operation
11
Cautions Regarding the Installation Location
5
Safety Instructions
5
Cautions for Installation Work
6
Cautions for Maintenance, Inspection and Servicing
7
Warning Sticker
8
Introduction
10
Table of Contents
11
Specifications
13
Dimensions
14
Part Names and Functions
15
Operation Panel
17
Operations
18
Work Flow
18
Options
19
Chapter 2 Description of Operation
20
Paper Feed Unit
21
Description
21
Operation
21
Fan (Blower)
22
Operation of each Unit
22
Fan (Suction)
23
Paper Level Sensor
24
Suction Unit and Feed Motor
25
Separator Gap
26
Elevator Motor
27
Elevator Upper Switch
28
Elevator Lower Switch
29
Paper Detection Sensor
30
Feed Solenoid
31
Feed Stepping Motor
32
CCD Mechanism
33
Description
33
Operation
33
Margin Slitter
35
Description
35
Operation
36
Guillotine Cutter Unit
37
Description
37
Operation
37
Creaser Unit
38
Description
38
Operation
38
Center Slitter
40
Description
40
Operation
40
Paper Eject Tray
42
Description
42
Main Drive
43
Description
43
Operation
44
Skew Adjustment Mechanism
46
Description
46
Bar Code
47
Description
47
Register Mark
48
Chapter 3 Mechanical
50
Exterior
52
Removing the AF 100 Cover R Unit
52
Removing the AF 100 Cover L Unit
52
Removing the DC 545 Cover R Unit
52
Removing the DC 545 Cover L Unit
53
Removing the Front Cover Switch
53
Removing the Lid
53
Removing the Rear Cover Switch
54
Feed Section
55
Removing the AF 100
55
Removing the Fan Motor (Blower)
56
Removing the Flat Belts
56
Removing the Suction Assembly
56
Removing the Elevator Upper Switch
57
Removing the Feed PCB Unit
57
Removing the Separator
57
Removing the Elevator Lower Switch
58
Removing the Paper Level Sensor
58
Removing the Feed Motor
59
Removing the Shutter Solenoid
59
Removing the Shutter
60
Removing the AF 100 Cover Switch
61
Removing the Elevator Motor
61
Removing the Fan Motor (Suction)
61
CCD Section
62
Removing the CCD Sensor
62
Margin Slitter Section
63
Removing the Margin Slitter Driving Motor
63
Removing the Right Margin Slitter Position Motor
63
Removing the Left Margin Slitter Position Motor
64
Removing the Left Margin Slitter Sensor
65
Removing the Right Margin Slitter Sensor
65
Removing the Right Margin Slitter
66
Removing the Left Margin Slitter
67
Removing the Margin Slitter's Upper Blade
68
Removing the Margin Slitter's Lower Blade
69
Cutter Section
70
Removing the Cutter Assembly
70
Removing the Cutter Motor
70
Removing the Cutter Position Switch
71
Creaser Section
72
Removing the Creaser Motor
72
Removing the Creaser Sensor
72
Removing the Creaser Assembly
73
Center Slitter Section
74
Removing the Center Slitter Drive Motor
74
Removing the Center Left Slitter Positioning Motor
74
Removing the Center Right Slitter Positioning Motor
74
Removing the Optional Slitter 1 Positioning Motor
75
Removing the Optional Slitter 2 Positioning Motor
75
Removing the Center Left Slitter Sensor
76
Removing the Center Right Slitter Sensor
76
Removing the Optional Slitter 1 Sensor
77
Removing the Optional Slitter 2 Sensor
77
Center Left Slitter
78
Removing the Optional Slitter 1 and the Optional Slitter 2
79
Removing the Center Slitter's Upper Blade
80
Removing the Center Slitter's Lower Blade
81
Driving Section
82
Removing the Main Motor
82
Removing the Feed Stepper
82
Removing the 1St Roller (Lower)
83
Removing the 2Nd and 3Rd Rollers (Lower)
83
Removing the 4Th Roller (Lower)
84
Removing the 5Th Roller (Lower)
85
Removing the 6Th and 7Th Rollers (Lower)
86
Removing the 8Th Roller (Lower)
87
Electric Section
88
Removing the PPS1 Phototransistor
88
Removing the Panel PWB Unit
88
Removing the Motor Driver
89
Removing the PPS2 Phototransistor and PPS3 Photodiode
89
Removing the PPS1 and PPS2 Photodiode
90
Removing the PPS3 Phototransistor
91
Removing the Feed Solenoid
92
Removing the Gate Solenoid (Without Using the DC 545HC)
92
Removing the Main P.W.B. Unit
93
Removing the Power Supply, Power Board, and Memory Board
93
Chapter 4 Standard Adjustments
96
LCD Panel
97
Objective
97
How to Make Adjustments
97
Slitter Position
98
Objective
98
How to Make Adjustments
98
Cutter Registration
101
Objective
101
How to Make Adjustments
101
Creaser Calibration
103
Objective
103
How to Make Adjustments
103
CCD Horizontal Line Alignment
105
Objective
105
How to Make Adjustments
105
Adjusting Crease Depth
107
Objective
107
How to Make Adjustments
107
Feed Solenoid Adjustment
108
Objective
108
How to Make Adjustments
108
Gate Solenoid Adjustment (Without the DC-545HC)
109
How to Make Adjustments
109
Objective
109
Cutter Assembly Perpendicularity Adjustment
110
How to Make Adjustments
110
Objective
110
Creaser Perpendicularity Adjustment
111
Objective
111
How to Make Adjustments
111
CCD Vertical Line Alignment
112
Objective
112
How to Make Adjustments
112
Elevator Switch Height Adjustment
114
Objective
114
How to Make Adjustments
114
Cover Switch (AF-100: 1 Position, DC-545: 2 Positions)
115
Objective
115
How to Make Adjustments
115
Shutter Solenoid
116
Objective
116
How to Make Adjustments
116
Creaser Sensor Plate Adjustment
121
Objective
121
How to Make Adjustments
121
Chapter 5 Maintenance Checks
123
Cleaning and Oiling
123
Periodic Maintenance Check List
123
Chapter 6 Troubleshooting
126
Troubleshooting Guide
127
J1: Reject Paper
127
J2: Feed Jam
127
J3: Center Jam
129
J4: Slitter or Stack
129
J5: over Capacity
130
J7: Cutter Lock
130
E1: Cover Open
131
E2: Rs232C Error
131
J8: Crease Lock
131
E3: Barcode Error
132
E4: Reg.mark Error
132
E5: Slitter Error
133
E6: Data Error
133
E7: Connection Error
134
E8: Elevator Error
134
Error Display
135
Chapter 7 Help Mode
142
HELP Mode List
143
Functions and Operation Procedures for each HELP Mode
144
Accessing HELP Mode
144
HELP Description
145
Select Language for Displays
153
Chapter 8 Miscallaneous
154
Job List
155
Position and Function of Electronic Parts
159
Overall Wiring Diagram
164
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