User Manuals: Lenze i55 Series Frequency Inverter

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Lenze i55 Series Manual

Lenze i55 Series Manual (702 pages)

Cabinet 0.25 ... 90 kW

Brand: Lenze | Category: Inverter | Size: 11 MB

Table of Contents

Digital Output
2
Table of Contents
3
1 General Information

15
- Read First, then Start
  15
2 Safety Instructions

16
- Basic Safety Measures
  16
- Residual Hazards
  17
- Application as Directed
  17
3 Mechanical Installation

18
- Dimensions
  18
4 Electrical Installation

28
- Important Notes
  28
- Mains Connection
  29
  - 1-Phase Mains Connection
    29
    
    Connection Plan
    29
    
    Fusing and Terminal Data
    30
  - 1-Phase Mains Connection 230/240 V
    32
    
    Connection Plan
    32
    
    Fusing and Terminal Data
    34
  - 3-Phase Mains Connection 230/240
    37
    
    Connection Plan
    37
    
    Fusing and Terminal Data
    39
  - 3-Phase Mains Connection 400 V
    41
    
    Connection Plan
    41
    
    Fusing and Terminal Data
    42
  - 3-Phase Mains Connection
    42
  - 3-Phase Mains Connection 400 V "Light Duty
    47
    
    Connection Plan
    47
    
    Fusing and Terminal Data
    48
    
    Connection Plan
    52
    
    Fusing and Terminal Data
    53
  - 3-Phase Mains Connection 480 V "Light Duty
    58
    
    Connection Plan
    58
    
    Fusing and Terminal Data
    59
- Control Connections
  63
- Networks
  64
  - Canopen
    64
  - Modbus RTU
    65
  - Modbus TCP
    66
  - Profibus
    67
  - Ethercat
    68
  - Ethernet/Ip
    68
  - Profinet
    69
  - Powerlink
    70
- Connection of the Safety Module
  70
5 Commissioning

71
6 Diagnostics and Fault Elimination

108
- LED Status Display
  108
- Diagnostics Parameter
  109
  - Logbook
    110
  - Error History Buffer
    111
  - Inverter Diagnostics
    114
  - Network Diagnostics
    118
    
    Canopen Diagnostics
    119
    
    Modbus Diagnostics
    122
    
    PROFIBUS Diagnostics
    122
    
    Ethernet/Ip Diagnostics
    125
    
    PROFINET Diagnostics
    126
    
    Ethercat Diagnostics
    127
    
    POWERLINK Diagnostics
    128
  - Diagnostics of the Inputs and Outputs
    129
    
    Digital Inputs and Outputs
    129
    
    Analog Inputs and Outputs
    130
  - Wireless-LAN Diagnostics
    132
  - Setpoint Diagnostic
    133
  - Process Controller Status
    133
  - Sequencer Diagnostics
    134
  - Device Identification
    135
  - Device Overload Monitoring (I*T)
    136
  - Heatsink Temperature Monitoring
    137
  - Life-Diagnosis
    137
- Error Handling
  139
  - Error Types
    139
  - Error Configuration
    140
  - Error Reset
    140
  - Keypad Error Messages
    140
- Data Handling
  141
7 Basic Setting

143
- Mains Voltage
  144
- Inverter Load Characteristic
  146
- Control Source Selection
  147
- Selection of Setpoint Source
  148
  - Keypad Setpoint Default Setting
    151
- Starting/Stopping Performance
  153
  - Starting Performance
    153
  - Stopping Performance
    155
- Frequency Limits and Ramp Times
  156
- Quick Stop
  159
- S-Shaped Ramps
  161
- Optical Device Identification
  162
8 Motor Control

163
- Motor Data
  164
  - Manual Setting of the Motor Data
    164
- Motor Control Selection
  165
- Optimisation of Motor Control
  182
  - V/F Voltage Boost
    183
  - Skip Frequencies
    184
  - Optimising the Stalling Behaviour
    186
  - Slip Compensation
    188
  - Oscillation Damping
    190
  - Pole Position Identification Without Movement
    191
- Optimisation of the Control Loops
  193
  - Options for Optimized Motor Tuning
    196
    
    Motor Selection from Motor Catalogue
    197
    
    Tuning of the Motor and the Speed Controller
    198
    
    Automatic Motor Identification (Energized)
    199
    
    Automatic Motor Calibration (Non-Energized)
    200
  - Inverter Characteristics
    200
  - Motor Equivalent Circuit Diagram Data
    201
  - Motor Controller Settings
    202
    
    Current Controller
    202
    
    Field Controller
    203
    
    Field Weakening Controller
    203
    
    Field Weakening Controller (Advanced)
    203
    
    Imax Controller
    204
    
    Flying Restart Controller
    205
    
    SLVC Controller
    205
    
    Torque Control W/ Freq. Limit
    206
    
    Slip Controller
    210
  - Speed Controller
    211
- Motor Rotating Direction
  212
- Switching Frequency Changeover
  213
- Motor Protection
  214
  - Motor Overload Monitoring (I²*T)
    215
  - Motor Temperature Monitoring
    219
  - Current Limits
    220
  - Overcurrent Monitoring
    222
  - Motor Phase Failure Detection
    223
  - Motor Speed Monitoring
    224
  - Motor Torque Monitoring
    224
9 Configuring the Network

226
- General Network Settings
  227
- Predefined Process Data Words
  246
  - Device Profile Cia 402
    247
  - AC Drive Profile
    248
  - Lenze LECOM Profile
    249
  - Further Process Data
    251
  - Parameter Access Monitoring (PAM)
    257
  - Process Data Handling in Case of Error
    258
- Acyclic Data Exchange
  258
- Canopen
  259
  - Introduction
    259
  - Node Address Setting
    260
  - Baud Rate Setting
    261
  - Configure Device as Mini Master
    262
  - Diagnostics
    263
  - Emergency Telegram
    264
  - Heartbeat Protocol
    264
  - Process Data Objects
    266
  - Data Mapping
    271
  - Service Data Objects
    274
  - Error Responses
    275
  - Diagnostic Counter
    276
  - LED Status Displays
    277
  - Restart Communication
    278
  - Short Setup
    279
- Modbus RTU
  282
  - Introduction
    282
  - Node Address Setting
    282
  - Baud Rate Setting
    283
  - Data Format Setting
    283
  - Time-Out Monitoring
    284
  - Diagnostics
    284
  - Function Codes
    287
  - Data Mapping
    289
  - LED Status Displays
    290
  - Restart Communication
    291
  - Response Time Setting
    291
  - Short Setup
    292
- Profibus
  294
  - Introduction
    294
  - Communication Time Setting
    294
  - Station Address Setting
    295
  - Baud Rate Setting
    296
  - Monitoring
    296
  - LED Status Displays
    298
  - Diagnostics
    298
  - Functions
    299
  - Data Mapping
    300
  - Parameter Data Transfer
    303
  - Read Parameter Data
    305
  - Write Parameter Data
    308
  - Error Codes for Parameter Data Transfer
    311
  - Restart Communication
    312
  - Short Setup
    313
- Ethernet/Ip
  316
  - Basic Settings
    317
  - Monitoring
    320
  - LED Status Displays
    322
  - Diagnostics
    322
  - Objects
    324
  - Restart Communication
    331
  - Process Data Transfer
    332
    
    Customer Specific Configurations
    337
  - Parameter Data Transfer
    342
  - Short Setup
    346
- Modbus TCP
  348
  - Introduction
    348
  - Basic Settings
    349
  - Time-Out Behaviour
    351
  - LED Status Displays
    352
  - Diagnostics
    353
  - Function Codes
    355
  - Data Mapping
    360
  - Short Setup
    362
  - Restart Communication
    363
  - Baud Rate Setting
    363
- Profinet
  365
  - Introduction
    365
  - Basic Settings
    366
  - LED Status Displays
    368
  - Diagnostics
    368
  - Monitoring
    370
  - Data Mapping
    371
  - Parameter Data Transfer
    375
  - Short Setup
    377
- Ethercat
  383
  - Device Identification
    384
  - Ethercat Configuration
    385
  - LED Status Displays
    386
  - Diagnostics
    386
  - Monitoring
    387
  - Objects
    388
  - Process Data Transfer
    389
  - Parameter Data Transfer
    393
  - Short Setup
    394
- Powerlink
  396
  - Introduction
    396
  - Basic Settings
    397
  - LED Status Displays
    398
  - Diagnostics
    399
  - Process Data Transfer
    399
  - Monitoring
    400
  - Error Response
    400
  - Supported Objects
    400
  - Short Setup
    406
10 Configuring the Process Controller

407
- Basic Process Controller Settings
  408
- Process Controller - Idle State and Rinse Function
  414
  - Process Controller Idle State
    414
  - Process Controller Rinse Function
    416
11 Additional Functions

417
- Device Commands
  418
  - Reset Parameters to Default
    418
  - Saving/Loading the Parameter Settings
    419
  - Device Commands for Parameter Change-Over
    421
  - Delete Logbook
    421
- Keypad
  422
  - Keypad Language Selection
    422
  - Keypad Setpoint Increment
    422
  - Keypad Scaling of Speed Display
    422
  - Keypad Status Display
    422
  - Keypad - Configuration of R/F and CTRL Buttons
    423
- Wireless LAN (WLAN)
  426
- DC Braking
  437
- Brake Energy Management
  443
- Load Loss Detection
  449
- Access Protection
  450
  - Write Access Protection
    450
    
    Write Access Protection in the »EASY Starter
    452
    
    Write Access Protection in the Keypad
    455
- Favorites
  459
- Parameter Change-Over
  464
  - Example: Selective Control of Several Motors with One Inverter
    467
- Device Profile Cia 402
  469
- Holding Brake Control
  472
  - Basic Setting
    473
  - Automatic" Brake Mode (Automatic Operation)
    474
  - Brake Holding Load
    476
  - Brake Closing Level
    478
  - Manual Release of the Holding Brake
    480
- Flying Restart Circuit
  481
- Timeout für Fault Reaction
  483
- Automatic Restart
  484
- Mains Failure Control
  485
  - Activating the Mains Failure Control
    487
  - Restart Protection
    488
  - Fast Mains Recovery
    488
  - Commissioning the Mains Failure Control
    489
- UPS Operation
  490
- Process Data
  493
  - Position Counter
    493
- Encoder Settings
  495
  - HTL Encoder
    496
  - Encoder Monitoring
    498
- Firmware Download
  501
  - Firmware Download with »EASY Starter (Firmware Loader)
    501
- Additive Voltage Impression
  502
  - Example: Using the Function with a 400-V Inverter
    503
12 Sequencer

504
- Segment Configuration
  506
- Sequence Configuration
  516
- Sequencer Basic Settings
  520
13 Safety Functions

523
- Safe Torque off (STO)
  523
14 Flexible I/O Configuration

525
- Control Source Change-Over
  526
  - Example 1: Change-Over from Terminal Control to Keypad Control
    529
  - Example 2: Change-Over from Terminal Control to Network Control
    530
- Start / Stop Motor
  531
- Setpoint Change-Over
  546
  - Priority of the Setpoint Sources
    548
  - Analog Input Setpoint Source
    548
  - Keypad Setpoint Source
    551
  - Network Setpoint Source
    553
  - Setpoint Source of Preset Setpoints
    554
  - Motor Potentiometer Setpoint Source (MOP)
    559
  - Setpoint Source Segment Setpoints
    563
  - HTL Input Setpoint Source
    565
    
    Example 1: Input Range 10
    569
    
    Example 2: Input Range 10
    569
- Reset Error
  570
- Activating DC Braking Manually
  572
- Releasing Holding Brake Manually
  574
- Activating Ramp 2 Manually
  576
- Triggering a User-Defined Fault
  578
- Functions for Parameter Change-Over
  579
- Process Controller Function Selection
  585
- Sequencer Control Functions
  588
- Frequency Threshold for "Frequency Threshold Exceeded" Trigger
  593
- Configuration of Digital Inputs
  594
- Configuration of Analog Inputs
  597
  - Analog Input 1
    597
    
    Example 1: Input Range 0
    599
    
    Example 2: Input Range 0
    599
    
    Example 3: Input Range -10
    600
    
    14.14.1.4 Example 4: Error Detection
    600
  - Analog Input 1
    600
- Configuration of Digital Outputs
  603
  - Relay
    603
  - Digital Output 1
    607
  - Networdout1 Status Word
    609
  - HTL Output
    612
    
    Example 1: Pulse Train 0
    615
    
    Example 2: Pulse Train 2
    616
- Configuration of Analog Outputs
  617
  - Analog Output 1
    618
    
    Example 1: Output Voltage 0
    619
    
    Example 2: Output Voltage 2
    619
  - Analog Output 2
    621
15 Technical Data

622
- Standards and Operating Conditions
  622
  - Conformities/Approvals
    622
  - Protection of Persons and Device Protection
    622
  - EMC Data
    622
  - Motor Connection
    623
  - Environmental Conditions
    623
  - Electrical Supply Conditions
    623
- 1-Phase Mains Connection
  624
  - Rated Data
    624
- 1-Phase Mains Connection 230/240
  625
  - Rated Data
    625
- 3-Phase Mains Connection 230/240
  626
  - Rated Data
    626
- 3-Phase Mains Connection
  627
  - Rated Data
    627
- 3-Phase Mains Connection 400 V "Light Duty
  628
  - Rated Data
    628
- 3-Phase Mains Connection
  629
  - Rated Data
    629
- 3-Phase Mains Connection 480 V "Light Duty
  630
  - Rated Data
    630
16 Appendix

631
- Operate and Parameterise the Inverter with Keypad
  631
  - Keypad Operating Mode
    632
    
    Keypad Status Display
    632
    
    Function of Keypad Keys in Operating Mode
    633
    
    Error Reset with Keypad
    634
  - Keypad Parameterisation Mode
    635
    
    Parameter Groups
    635
    
    Function of the Keypad Keys in the Parameterisation Mode
    636
    
    Save Parameter Settings with Keypad
    637
    
    Display of Status Words on Keypad
    638
- Error Codes
  639
- Parameter Attribute List
  659

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