Genie S-60 TraX Service Manual page 139

December 2013
12 Visually inspect the cable break limit switch arm
to be sure the wheel of the limit switch arm is
centered in the notch of the pivot plate.
Note: If the boom extend cables are adjusted
evenly, the wheel of the limit switch arm should be
centered in the notch of the pivot plate.
a
c
b
a cable break limit switch
b extend cable adjustment nut
c extend cable pivot plate
13 Install the boom end cover at the pivot end of
the boom.
14 Fully retract and lower the boom to the stowed
position.
Part No. 147753
How to Replace the Boom
Extend/Retract Cables
Note: The cable pulleys must also be replaced
when replacing the cables.
1 Remove the boom extension cylinder. See 4-4,
Boom extend cables:
2 Remove the cables from the lower boom extend
3 Remove the rue rings and clevis pins from the
4 Remove the external snap rings from the boom
Note: When driving the pivot pin out, be sure to
drive it from the shaped end of the pin.
5 Remove the pulley and boom extend cables
6 Route the new boom extend cables through the
7 Install the new boom extend cable pulley, pivot
Note: Be sure the boom extend cables are routed
through the grooves of the pulley and the upper
wear pad on the extension cylinder.
8 Install the boom extend cable clevis pins and
9 Install the boom extend cables to the lower
S-60 • S-65 • S-60 TRAX • S-65 TRAX
S-60 HC • S-60X • S-60XC
Section 4 • Repair Procedures
How to Remove the Boom Extension Cylinder.
cable bracket that attaches to the number 3
boom tube.
boom extend cables located near the extend
cable break limit switch.
extend cable pulley pivot pin. Use a soft metal
drift to remove the pin.
from the extension cylinder assembly. Discard
the old cables and pulleys.
boom extend pulley bracket.
pin and snap rings.
rue rings to the pivot plate near the cable break
limit switch.
extend cable bracket that mounts to the number
3 boom tube.
BOOM COMPONENTS
4 - 33