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S-65 XC CE
Genie S-65 XC CE Manuals
Manuals and User Guides for Genie S-65 XC CE. We have
6
Genie S-65 XC CE manuals available for free PDF download: Maintenance Manual, Service And Repair Manual, Operator's Manual, Operator's Manual Supplement
Genie S-65 XC CE Maintenance Manual (182 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 8.52 MB
Table of Contents
Table of Contents
9
Models Included in this Manual
3
Introduction
3
Identifying the Correct Procedure for Your Model
4
Find Additional Manuals for Your Model
4
Revision History
5
Safety Rules
7
Table of Contents
9
Performance Specifications
15
Function Speeds - S-100, S-105 and S-100HD
15
Function Speeds - S-120, S-125 and S-120HD
16
Function Speeds - All Other Models
17
Maintenance Manual October 2018 Performance Specifications
18
Jib Boom down
19
Jib Boom Rotate
19
Jib Boom up
19
Primary Boom Extend
19
Primary Boom Retract
19
Secondary Boom down
19
Secondary Boom up
19
Turntable Rotate
20
Platform Level (10° Range of Motion)
21
Platform Rotate
21
Drive Speeds
23
Ansi/Csa
25
Tires and Wheels
26
Torque Specifications
26
Trax Torque Specifications
27
Engine Operator and Maintenance Manuals
28
Engine Specifications
28
Deutz Engine Models
29
Perkins Engine Models
30
Ford Engine Models
32
Kubota Engine Models
32
GM Engine Models
33
Continental Engine Models
34
Cummins Engine Models
34
Hydraulic Relief Valves
35
Hydraulic Specifications
35
Hydraulic and Drive Hub Fluid Capacities
38
Hydraulic Oil Specifications
40
Hydraulic Hose and Fitting Torque Specifications
43
Torque Procedure
44
Introduction
46
Maintenance Procedures
46
Maintenance Schedule
48
Pre-Delivery Preparation Report
49
Scheduled - Quarterly October 2018 Maintenance Inspection Report - Booms
50
Scheduled Maintenance Inspection Report - Quarterly or Frequent
50
Boom(S) and Platform
51
Drive Chassis
51
Scheduled Maintenance Inspection Report - Annual
51
Turntable Mechanicals and Hydraulics
51
Programmed Maintenance Inspection Report - Booms
52
Commissioning Procedures
53
Perform 50 Hour Service
53
Perform Engine Maintenance - 50 Hours
53
Perform 150 Hour Service
54
Check for Open Bulletins and Owner Registration
55
Quarterly Maintenance Procedures
55
Battery Inspection
56
Inspect the Electrical Wiring
58
Inspect the Electrical Contactor - DC / Bi-Energy Models
59
Check the Exhaust System
60
Inspect the Tires, Wheels and Lug Nut Torque
60
Check the Generator Belts and Pulleys, Bi-Energy Models
61
Check the Oscillate Directional Valve Linkage (if Equipped)
62
Visual Inspection of the Hydraulic Oil
63
Inspect the Hydraulic Filters
64
Check and Adjust the Engine RPM
65
Test the Ground Control Override
70
Test the Alarm Package (if Equipped
71
Test the Alarm Package (if Equipped)
71
Test the Emergency Power System
72
Test the Engine Idle Select - Engine Models
72
Test the Engine Idle Select Operation
72
Test the Fuel Select Operation - Gasoline/Lpg Models
74
Inspect the Calibration Decal - ALC1000 Models
75
Test the Recovery Mode System - ALC-1000 Models
76
Test the Recovery System - ALC-1000 Models
76
Test the Platform Self-Leveling
77
Confirm the Proper Brake Configuration
78
Test the Drive Brakes
78
Test the Drive Speed - Raised or Extended Position
79
Test the Drive Speed - Stowed Position
79
Test the Drive Speed - Raised and Extended Position
80
Test the Drive Speed - Raised and Extended, ALC1000 Models
80
Sx-105Xc, Sx-125Xc, Sx-135Xc
82
Test the Turntable Level Sensor
82
XC, SX-125 XC, SX-135 XC, SX-150 and SX-180
82
Test the Secondary Boom Angle Sensor
84
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX-135/70
84
Test the Primary Boom Angle Sensor - Z-135/70 and
86
Test the Primary Boom Angle Sensor - Z-135/70 and ZX-135/70
86
Test the Primary Boom Angle Sensor
89
XC, SX-125 XC, SX-135 XC, SX-150 and SX-180
89
Test the Safety Envelope Limit Switches
94
Test the Safety Envelope Limit Switches - Z-135/70, ZX-135/70, SX-105
94
Test the Primary Boom Angle Sensor
98
Test the Primary Boom Angle Sensor - Z-80/60
98
Test the Safety Envelope and Circuits
99
Test the Safety Envelope and Circuits - Z-80/60
99
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-80X, and S-60XC to S60XC-45000
101
And S-125
103
Test the Safety Envelope and Circuits
103
Test the Aircraft Protection System (if Equipped)
109
Inspect the Boom Extend/Retract Cables - All Models
111
Test the Operator Protection Alarm (if Equipped
111
Test the Operator Protection Alarm (if Equipped)
111
Test the Recovery Mode System - ALC-600 Models
112
S60Xcm-101, S-65 XC, S-80 Hf, S-85 Hf, S-80 XC, S-85 XC
113
Test the Primary Boom Angle Sensor - S-60 XC from S60XCH-45001 and S60XCM-101, S-65 XC, S-80 HF, S-85 HF, S-80 XC, S-85 XC
115
Test the Primary Boom Angle Sensor - S-60XC from
115
Annual Maintenance Procedures
117
Grease the Turntable Rotation Bearing and Rotate Gear
117
Check the Turntable Rotation Bearing Bolts
118
Inspect for Turntable Bearing Wear
119
Check the Extendable Axle - S-100, S-105, S-120 and S-125
120
Perform Maintenance- Jib Rotate Bearing
121
Test the Bypass/Recovery Key Switch - ALC1000 Models
122
Grease the Platform Overload Mechanism (if Equipped)
124
S-80XC, S-85XC and Z-45XC Models)
125
Test the Platform Overload System - All Models
125
Test the Platform Overload System - ALC1000 Models
127
Test the Platform Load Sense System - S-60 HC
128
Inspect the Boom Extend/Retract Cables - S-60/65 and S-80/85 Models
129
Inspect the Boom Extend/Retract Cables
131
XC and SX-125 XC
131
Inspect the Boom Extend and Retract Cables - SX-135
133
Check the Drive Hub Oil Level and Fastener Torque
137
Test the Dual Capacity and Platform Overload System
139
XC, SX-125 XC and SX-135 XC
139
Test the Dual Capacity and Platform Overload System - S-60 XC from
141
Z-45 XC Models
141
XC, S-85 XC
142
And Z-62 Models
144
P0-1 Check the Track Tension and Fastener Torque, TRAX Models
144
Programmed Maintenance Procedures
144
P0-2 Check the Track Tension and Fastener Torque, TRAX Models
145
S-40 and S-45 Models
145
P0-3 Grease the Extendable Axles - S-100, S-105, S-120 and S-125
147
P0-4 Continental Engine Maintenance - under 1000 Hours
148
P0-5 Cummins Engine Maintenance - under 1000 Hours
149
P0-6 Deutz Engine Maintenance - under 1000 Hours
150
P0-7 Ford Engine Maintenance - under 1000 Hours
151
P0-8 Kubota Engine Maintenance - under 1000 Hours
152
P0-9 Perkins Engine Maintenance - under 1000 Hours
153
P0-10 GM .998L Engine Maintenance - under 1000 Hours
154
P0-11 GM 3.0L Engine Maintenance - under 1000 Hours
155
P1-1 Perform Engine Maintenance - 1000 Hours
156
P1-2 Replace the Drive Hub Oil
157
P2-1 Perform Engine Maintenance - 2000 Hours
160
P2-2 Test or Replace the Hydraulic Oil
162
P2-3 Replace the Hydraulic Filters
163
P2-4 Check the Free-Wheel Configuration
165
P2-5 Check the Boom Wear Pads
167
P2-6 Check the Extendable Axle Wear Pads - S-100, S-105, S-120, S-125, S-100HD and S-120HD
170
P2-7 Check the Turntable Rotation Gear Backlash
170
P2-8 Grease the Steer Axle Wheel Bearings, All 2WD Models, Except S-60, S-65, Z-60 DC/FE and Z-62
171
DC/FE and Z-62
173
P3-1 Perform Engine Maintenance - 3000 Hours
174
P4-1 Perform Engine Maintenance - 4000 Hours
175
P5-1 Perform Engine Maintenance - 5000 Hours
176
P6-1 Perform Engine Maintenance - 6000 Hours
176
P12-1 Perform Engine Maintenance - 12000 Hours
177
P12-2 Remove and Inspect the Boom Extend/Retract Cables
177
Cable Replacement Criteria
180
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Genie S-65 XC CE Service And Repair Manual (169 pages)
Serial Number Range from S65XCM-101
Brand:
Genie
| Category:
Boom Lifts
| Size: 6.58 MB
Table of Contents
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
11
Machine Specifications
11
Performance Specifications
11
Hydraulic Oil Specifications
12
Hydraulic Component Specifications
15
Ford MSG-425 EFI Engine Specifications
16
Deutz D2011 L03I Engine Specifications
17
Deutz Td2011L04I Engine Specifications
18
Deutz D 2.9 L4 Engine Specifications
20
Perkins 404D-22 Engine Specifications
21
Machine Torque Specifications
22
Hydraulic Hose and Fitting Torque Specifications
23
Torque Procedure
24
Repair Procedures
26
Introduction
26
Control System
28
1 ALC-600 Platform Control Module
28
Service Mode
29
How to Use the Recovery Mode
30
Full Machine Calibration
31
Machine Functions
31
How to Adjust the Machine Maximum Speed Setting
31
How to Adjust the Joystick Ramp Rate Setting
32
September
32
How to Adjust the Joystick Threshold Setting
33
How to Enter ALC600 Software Update Mode
34
How to Replace the Display Controller (DISCON) Module
40
How to Replace the Ground Control Overlay
41
Platform Components
44
Platform Leveling Slave Cylinder
44
Platform Rotator
45
Platform Overload System
48
How to Calibrate the Platform Overload System
48
How to Perform Zero Load Platform Overload Calibration
49
How to Replace the Platform Overload Load Cell
50
Platform
50
Jib Boom Components
52
Jib Boom
52
Jib Boom Lift Cylinder
53
Boom Components
54
Cable Track
54
How to Remove the Cable Track, S-60 XC and S-60 TRAX
54
How to Remove the Cable Track, S-65 XC and S-65 XC TRAX
55
How to Repair the Cable Track
57
Boom
59
How to Remove the Boom
59
Boom Lift Cylinder
62
Boom Extension Cylinder
63
Boom Extend/Retract Cables
66
Platform Leveling Master Cylinder
69
Primary Boom Angle Sensor Calibration
70
Primary Boom Angle Sensor Replacement, XC
71
Boom Length Sensor Calibration
73
Engines
75
RPM Adjustment - Ford and Deutz Models
75
RPM Adjustment - Perkins 404D-22 Models
75
Flex Plate - Removal
75
How to Install a Type "A" Flex Plate
77
How to Install a Type "B" Flex Plate
78
How to Install the Pump and Bell Housing Assembly
79
Ford MSG-425 Engine Fault Codes
80
Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models
81
Hydraulic Pump
82
Lift/Steer Pump
82
Drive Pump
83
Manifolds
86
7-1 Function Manifold Components
86
Valve Adjustments - Function Manifold
90
How to Adjust the System Relief Valve
90
How to Adjust the Boom down Relief Valv
90
How to Adjust the Boom Extend Relief Valve
90
Jib Boom / Platform Rotate Manifold Components
91
Turntable Rotation Manifold Components
92
How to Set up the Oscillate Directional Valve
93
Valve Adjustments - Oscillate Relief Valve
93
Traction Manifold Components, 4WD
96
Valve Adjustments, 4WD Traction Manifold
98
Generator Manifold Components
99
Valve Coils
100
How to Test a Coil Diode
101
Turntable Rotation Components
102
Turntable Rotation Assembly
102
How to Adjust the Turntable Rotation Gear Backlash
103
How to Calibrate the Turntable Tilt Sensor
104
September
105
Axle Components
106
Oscillating Axle Cylinders
106
Fault Codes
107
Introduction
107
Section 4 Fault Codes
107
Control System Fault Codes
108
How to Retrieve Control System Fault Codes
108
Control System Fault Codes
109
Engine Fault Codes
125
Deutz D 2.9 L4 Engine Fault Codes
126
Perkins 404F-22 Engine Fault Codes
137
Ford MSG-425 Engine Fault Codes
139
How to Retrieve Ford MSG-425 Engine Fault Codes
139
Ford MSG-425 Engine Fault Codes
140
Schematics
145
Introduction
145
Section 5 Schematics
145
Electrical Symbol Legend
146
Hydraulic Symbols Legend
147
Limit Switches and Angle Sensors
148
Limit Switch Location Legend
149
Electrical Schematics
151
Electrical Schematic, TCON
152
Electrical Schematic, Deutz 2.9L Models
156
Electrical Schematic, Deutz 2011 Models
157
Electrical Schematic, Perkins 404F-E22TA Models
160
Electrical Schematic, Perkins 404D-22 Models
161
Electrical Schematic, Ford MSG425 Models
164
Hydraulic Schematics
167
Hydraulic Schematic, 4WD Models
167
Genie S-65 XC CE Operator's Manual (68 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 10.42 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
9
Personal Safety
12
Work Area Safety
13
Legend
22
Controls
23
Inspections
30
Inspections
31
Operating Instructions
44
Transport and Lifting Instructions
57
Maintenance
60
Specifications
63
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Genie S-65 XC CE Operator's Manual Supplement (15 pages)
4m Platform
Brand:
Genie
| Category:
Lifting Systems
| Size: 0.51 MB
Table of Contents
Failure to Obey the Instructions and Safety Rules in this Manual will Result in Death or Serious Injury
3
Symbol and Hazard Pictorials Definitions
3
Pre-Operation Inspection
4
Installation Instructions
9
Software Update
11
Genie S-65 XC CE Operator's Manual Supplement (14 pages)
4m Platform
Brand:
Genie
| Category:
Boom Lifts
| Size: 0.62 MB
Table of Contents
Symbol and Hazard Pictorials Definitions
3
Pre-Operation Inspection
4
Installation Instructions
8
Software Update
10
Genie S-65 XC CE Operator's Manual Supplement (7 pages)
Panel Cradle
Brand:
Genie
| Category:
Boom Lifts
| Size: 0.67 MB
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