Genie S-65 TRAX Operator's Manual

Genie S-65 TRAX Operator's Manual

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Operator's Manual
S-60 T
RAX
S-65 T
RAX
AUS
Australia
with
Maintenance
Information
Fourth Edition
First Printing
Part No. 1261732

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Summary of Contents for Genie S-65 TRAX

  • Page 1 Operator's Manual S-60 T Australia S-65 T with Maintenance Information Fourth Edition First Printing Part No. 1261732...
  • Page 2: Table Of Contents

    Maintenance ............52 Specifications ............55 Copyright © 1995 Terex Corporation Fourth Edition: First Printing, January 2015 "Genie" is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. These machines comply with AS 1418.14 S-60 TRAX •...
  • Page 3: Introduction

    This book is an operation and daily maintenance manual for the user or operator of a Genie Bulletin Distribution and machine. Compliance...
  • Page 4 Fourth Edition • First Printing Introduction Contacting the Manufacturer At times it may be necessary to contact Genie. When you do, be ready to supply the model number and serial number of your machine, along with your name and contact information. At...
  • Page 5 CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Indicates a property damage message. Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 6: Symbol And Hazard Pictorials Definitions

    Electrocution hazard Maintain required clearance Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Replace tires with tires of same specification. Wheel load Wind speed Maximum capacity Manual force Weight of welder reduces capacity S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 7 Recovery procedure if tilt alarm sounds while elevated. Platform downhill: Platform uphill: Read the operator’s Read the service manual manual 1 Retract boom. 1 Lower boom. 2 Lower boom. 2 Retract boom. Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 8: General Safety

    Machine tip-over will result in death or serious injury. Burn Hazard No smoking. No Fuel and fumes flame. Stop Do not alter or disable limit switch(s). can explode engine. and burn. 31060 B 114258 A S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 9 A runaway machine could result Move drive speed select switch to in death or serious injury. machine on incline symbol. 1262342 A Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 10 Do not alter or disable limit switch(s). other high energy starting with glow plugs. can explode engine. and burn. aids. 97602 B 31060 B 114258 A 82237 31060 28175 97875 97875 97602 114258 133250 114390 133250 S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 11: Personal Safety

    Operators must comply with employer, job site and governmental rules regarding the use of personal protective equipment. All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the PFPE manufacturer’s instructions. Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 12: Work Area Safety

    All safety information and operating instructions still apply to Keep away from the the S-60 TRAX and the S-65 TRAX, even if the machine if it contacts picture does not show the tracks. energized power lines.
  • Page 13 Do not tie the boom or platform to adjacent structures. Lower the boom. Retract the boom. Do not place loads outside the platform perimeter. If the tilt alarm sounds with the platform downhill: Retract the boom. Lower the boom. Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 14 Note: Slope rating is subject to ground conditions and adequate traction. See Driving on a Slope in the Operating Instructions section. Do not place ladders or scaffolds in the platform or against any part of this machine. S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 15 Do not enter or exit the platform unless the machine is in the stowed position and the platform is at ground level. Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 16 Do not operate the machine or charge the battery machine. in hazardous locations or locations where potentially flammable or explosive gases or particles may be present. Do not spray ether into engines equipped with glow plugs. S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 17 Be sure all maintenance has been performed as Avoid spilling or contacting specified in this manual and the appropriate Genie battery acid. Neutralize service manual. battery acid spills with Be sure all decals are in place and legible.
  • Page 18 Clamp the negative lead to the ground post at the weighs 34 kg. turntable and platform. Do not operate the welder unless a fire extinguisher is immediately available for instant use, per OSHA regulation 1926.352(d). S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 19 Do not cause a horizontal force or side load to Maximum panel area: 3 m machine by raising or lowering a fixed or overhanging load. Electrocution Hazard: Keep pipes away from all energized electrical conductors. Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 20 Retract and lower the boom to the stowed position. Rotate the turntable so that the boom is between the non-steer tracks. Turn the key switch to the off position and remove the key to secure from unauthorized use. S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 21: Legend

    Fourth Edition • First Printing Operator's Manual Legend Legend S-65 Non-steer track Lanyard anchorage points Steer track Sliding mid-rail Ground controls 10 Manual storage container Boom 11 Foot switch Jib boom Platform controls Platform Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 22: Controls

    Operator's Manual Fourth Edition • First Printing Controls Controls S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 23 Fourth Edition • First Printing Operator's Manual Controls STOP Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 24 Machine on level surface symbol: High range information and operating instructions still apply to operation for maximum drive speed. the S-60 TRAX and the S-65 TRAX, even if the picture does not show the tracks. Emergency power switch Use emergency power if the primary power Horn button source (engine) fails.
  • Page 25 Light flashing indicates the platform is controls are moved. overloaded. The engine will stop and no functions will operate. Remove weight until the light goes off and then restart the engine. Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 26 Move the control handle to the right and the turntable will rotate to the right. Move the control handle to the left and the turntable will rotate to the left. S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 27 The hour meter displays the number of hours ground position and the ground controls will the machine has operated. operate. Turn the key switch to the platform position and the platform controls will operate. Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 28 Move the platform level switch up and the level switch to either side and activate the desired of the platform will raise. Move the platform function. level switch down and the level of the platform will lower. S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 29 Move the engine start switch to either side to start the engine. 21 Glow plug switch (if equipped) Move the glow plug switch to either side and hold for 3 to 5 seconds. Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 30: Inspections

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer’s specifications and the requirements listed in the responsibilities manual. S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 31 Check the following components or areas for the S-60 TRAX and the S-65 TRAX, even if the damage, improperly installed or missing parts and picture does not show the tracks. unauthorized modifications: ...
  • Page 32 3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 33 Result: All boom and platform functions should operate through a full cycle. The descent alarm (if equipped) should sound while the boom is lowering. Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 34 22 Do not press down the foot switch and restart the engine. Result: The engine should start. 23 Do not press down the foot switch and test each machine function. Result: No functions should operate. S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 35 Result: The three remaining tires should stay in firm contact with the ground. 35 Drive both steer tires up onto a 15 cm block or curb. Result: The non-steer tires should stay in firm contact with the ground. Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 36 Result: The maximum achievable drive speed with the boom extended should not exceed 30 cm/s. If the drive speed with the boom raised or extended exceeds 30 cm/s, immediately tag and remove the machine from service. S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 37 It is the operator’s responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 38 Instructions – Deutz Engine Specs 27206 Triangle – Blue 133250 Danger – Track Specifications 27207 Triangle – Yellow 133252 Label – Track Load, S-65 TRAX 28158 Label – Unleaded 133254 Cosmetic – Genie S-65 TRAX 28159 Label – Diesel 133260 Cosmetic –...
  • Page 39: Operating Instructions

    97875 133238 or 97548 or 128953 97875 or 215527 44981 28174 97602 or 28235 215526 133251 1260107 133250 or 133252 72086 114258 52475 133251 52475 or 133252 52475 114390 133250 Operating Instructions Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 40 The Operating Instructions section provides information and operating instructions still apply to instructions for each aspect of machine operation. the S-60 TRAX and the S-65 TRAX, even if the picture does not show the tracks. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s,...
  • Page 41 3 to 5 seconds. Move the engine start toggle switch to either side. If the engine fails to start or dies, the restart delay will disable the start switch for 3 seconds. Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 42: Emergency Stop

    Press down the foot switch when using the controls from the platform. Simultaneously hold the emergency power switch on and activate the desired function. The drive function will not operate with emergency power. S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 43 Use the color-coded direction arrows on the platform controls and the drive chassis to identify the direction the machine will travel. Machine travel speed is restricted when the boom is raised. Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 44 0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3% grade If the slope exceeds the maximum uphill, downhill or side slope rating, then the machine must be winched or transported up or down the slope. See Transport and Lifting section. S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 45  Light on and engine stopped: Tag the Rabbit symbol: Foot machine and remove from service. switch activated high idle Light on and engine still running: Contact service personnel within 24 hours. Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 46 (if equipped) Functions will not operate. Light on indicates machine is not level. The tilt alarm will be sounding when this light is on. Move the machine to a firm level surface. S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 47 Secure each U-bolt with 2 washers and 2 nuts. strap U-bolts pipe cradle mount upper platform railing pipe cradle weldment middle platform railing flat washers nylock nuts Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 48 Pipe Cradle Assembly Weight 9.5 kg the platform floor. Insert the U-bolt through the floor, around the tube and into the panel cradle base. Repeat above for the second set of parts. S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 49 Place the load so that it rests in both panel cradles. padding Center the load on the platform. Secure the load to the platform using the strap. Tighten the strap. clamp hook Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 50 Retract and lower the boom to the stowed position. Rotate the turntable so that the boom is between the non-steer wheels. Turn the key switch to the off position and remove the key to secure from unauthorized use. S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 51: Transport And Lifting Instructions

    Free-wheel Configuration for  Genie customers needing to containerize any Winching lift or Genie product should source a qualified Chock the tracks to prevent the machine from freight forwarder with expertise in preparing, rolling. loading and securing construction and lifting equipment for international shipment.
  • Page 52 Inspect the entire machine for loose or unsecured items. Securing the Platform - S-65 Trax For diagram, refer to the Lifting Instructions. Place a block under the platform rotator. Do not allow the block to contact the platform cylinder.
  • Page 53 Adjust the rigging to prevent damage to the machine weight. machine and to keep the machine level. Center of gravity X Axis Y Axis S-60 TRAX 1.63 m 1.15 m S-65 TRAX 1.66 m 1.18 m Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 54: Maintenance

    Oil type - cold conditions 5W-40 responsibilities manual. Ford DSG-423 EFI Engine (EPA Compliant)  Use only Genie approved replacement parts. Oil type 5W-20 Deutz F3L 2011F Engine Maintenance Symbols Legend Oil type 15W-40...
  • Page 55 Add oil as needed. Do not overfill. Result: The fluid level should be at the FULL mark. Hydraulic oil specifications Note: Do not remove the radiator cap. Hydraulic oil type Chevron Rando HD equivalent Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 56 Be sure that the battery hold-down brackets are in place and secure. Note: Adding terminal protectors and a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables. S-60 TRAX • S-65 Trax Part No. 1261732...
  • Page 57: Specifications

    Ground clearance, axle 36.1 cm Fuel tank capacity 151 liters Continuous improvement of our products is a Genie policy. Product specifications are subject to change Hydraulic pressure, maximum 207 bar without notice or obligation.
  • Page 58 Ground clearance, center 42 cm be used only with adequate safety factors. Ground clearance, axle 36.1 cm Continuous improvement of our products is a Genie Fuel tank capacity 151 liters policy. Product specifications are subject to change Hydraulic pressure, maximum 204 bar without notice or obligation.
  • Page 59 6.1 m 6.0 m 6.0 m 6.0 m 12.2 m 18.3 m 6.0 m 12.2 m 18.3 m S-60 TRAX • S-65 Trax Part No. 1261732 Operator's Manual Fourth Edition • First Printing Part No. 1261732 S-60 TRAX • S-65 Trax...
  • Page 60 www.genielift.com...

This manual is also suitable for:

S-60 traxS-60S-65

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