Sign In
Upload
Manuals
Brands
Genie Manuals
Boom Lifts
S-65
Genie S-65 Manuals
Manuals and User Guides for Genie S-65. We have
19
Genie S-65 manuals available for free PDF download: Service Manual, Service And Repair Manual, Maintenance Manual, Operator's Manual, Operator's Manual Supplement
Genie S-65 Service Manual (461 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 10 MB
Table of Contents
Introduction
2
Serial Number Information
2
Revision History
3
Serial Number Legend
5
Safety Rules
6
Personal Safety
6
Table of Contents
8
Specifications
23
Machine Specifications
23
Performance Specifications
24
Hydraulic Specifications
25
Manifold Component Specifications
26
Ford DSG-423 EFI Engine Specifications
27
Ford MSG-425 EFI Engine Specifications
28
Deutz D2011L03I Engine Specifications
29
Deutz Td2011L04I Engine Specifications
31
Perkins 404-22 Engine Specifications
33
Machine Torque Specifications
34
Trax Torque Specifications
35
Hydraulic Hose and Fitting Torque Specifications
36
Scheduled Maintenance Procedures
39
About this Section
39
Pre-Delivery Preparation
41
Maintenance Inspection Report
43
Checklist a Procedures
45
Inspect the Manuals and Decals
45
Perform Pre-Operation Inspection
46
Perform Function Tests
46
Perform Engine Maintenance
47
Check the High Pressure Hydraulic Filter Condition Indicator
47
Test the Oscillate Axle (if Equipped)
48
S-60 TRAX and S-65 TRAX
48
Perform 30 Day Service
49
Perform Engine Maintenance - Ford and Perkins Models
51
Inspect the Fuel Filter/Water Separator - Diesel Models
51
Check and Adjust the Engine RPM - Perkins Models
53
Grease the Turntable Rotation Bearing and Rotate Gear
54
Replace the Drive Hub Oil
55
Perform Engine Maintenance - Ford Models
57
Perform Engine Maintenance - Perkins Models
57
Checklist B Procedures
58
Inspect the Battery
58
Inspect the Electrical Wiring
59
Check the Exhaust System
60
Inspect the Engine Air Filter - Ford, Deutz and Perkins Models
61
Check the Oil Cooler and Cooling Fins - Deutz Models
61
Inspect the Tires, Wheels and Lug Nut Torque
62
S-60 HC, S60X and S-60XC
62
Confirm the Proper Brake Configuration
63
Check the Drive Hub Oil Level and Fastener Torque
63
Check and Adjust the Engine RPM - Ford and Deutz Models
66
Test the Ground Control Override
67
Check the Oscillate Directional Valve Linkage
67
Test the Platform Self-Leveling
68
Test the Engine Idle Select
68
Test the Fuel Select Operation - Ford Models
69
Test the Drive Brakes
70
Test the Drive Speed - Stowed Position
70
Test the Drive Speed - Raised or Extended Position
71
Test the Alarm Package - Optional Equipment
72
Perform Hydraulic Oil Analysis
73
Inspect the Fuel and Hydraulic Tank Cap Venting Systems
73
Replace the Fuel Filter Element - Perkins Models
74
Inspect the Boom Extend/Retract Cables
76
Perform Engine Maintenance - Deutz Models
77
Perform Engine Maintenance - Ford Models
78
Replace the Engine Air Filter Element - Ford Models
78
Perform Engine Maintenance - Perkins Models
79
Checklist C Procedures
80
Perform Engine Maintenance - Deutz Models
80
Grease the Platform Overload Mechanism (if Equipped
80
S-65, S-60 TRAX and S-65 TRAX
80
Test the Platform Overload System, S-60 and S-65 (if Equipped)
81
S-60 TRAX and S-65 TRAX
81
Test the Platform Load Sense System, S60 HC
84
Replace the Fuel Filter/Water Separator Element - Perkins Models
86
Replace the Engine Air Filter Element - Deutz and Perkins Models
88
Check the Safety Envelope Limit Switches and Angle Sensor, S-60X and S-60XC
88
Perform Engine Maintenance - Perkins Models
91
Perform Engine Maintenance - Ford Models
91
Checklist D Procedures
92
Check the Boom Wear Pads
92
Check the Turntable Rotation Bearing Bolts
93
Inspect for Turntable Bearing Wear
94
Replace the Drive Hub Oil
95
Check the Free-Wheel Configuration
97
Replace the Hydraulic Filters
99
Perform Engine Maintenance - Deutz Models
101
Checklist E Procedures
102
Test or Replace the Hydraulic Oil
102
Perform Engine Maintenance - Deutz Models
104
Replace the Boom Extend/Retract Cables
105
Repair Procedures
107
Platform Controls
108
Circuit Board
108
Remove ALC-500 Circuit Board
108
Joysticks
109
How to Calibrate Joystick
109
Platform Components
115
Platform Leveling Slave Cylinder
115
Platform Rotator
116
Platform Overload System, S-60, S-65, S-60 TRAX and S-65 TRAX (if Equipped)
118
Platform Load Sense System, S-60 HC
120
Jib Boom
124
Jib Boom Lift Cylinder
125
Boom Components
126
Cable Track
126
Boom
131
Boom Lift Cylinder
134
Boom Extension Cylinder
135
Boom Extend/Retract Cables
138
Platform Leveling Master Cylinder
141
Primary Boom Angle Sensor S-60X and S-60XC
142
Engines
143
RPM Adjustment - Ford and Deutz Models
143
RPM Adjustment - Perkins Models
143
Flex Plate
143
Engine Fault Codes - Ford Models
148
Hydraulic Pumps
149
Function Pump
149
Drive Pump
150
Manifolds
152
Function Manifold Components
152
Valve Adjustments - Function Manifold
155
Jib Boom / Platform Rotate Manifold Components
156
Brake/Two-Speed Manifold Components (to SN 25201)
157
Brake/Two-Speed Manifold Components (from SN 25202)
158
Turntable Rotation Manifold Components
159
Oscillate Directional Valve Components
160
Valve Adjustments - Oscillate Relief Valve
162
Drive Oil Diverter Manifold (Welder Option)
163
Traction Manifold Components, 2WD
164
Valve Adjustments, 2WD Traction Manifold
165
Traction Manifold Components, 4WD (from SN 21001 to 21231)
166
Traction Manifold Components, 4WD (after SN 21231)
168
Valve Adjustments, 4WD Traction Manifold
170
Hydraulic Generator Manifold Components, 3Kw (after SN 21396)
171
Valve Coils
172
Turntable Rotation Components
174
Turntable Rotation Assembly
174
Advertisement
Genie S-65 Service And Repair Manual (402 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 36 MB
Table of Contents
Table of Contents
7
Section 1 Safety Rules
18
Specifications
18
Machine Specifications
18
Performance Specifications
19
Hydraulic Component Specifications
22
Ford MSG-425 EFI Engine Specifications
24
Deutz D2011 L03I Engine Specifications
25
Deutz Td2011L04I Engine Specifications
27
Deutz D 2.9 L4 Engine Specifications
28
Perkins 404D-22 Engine Specifications
30
Perkins 404F-22 Engine Specifications
31
Machine Torque Specifications
33
Hydraulic Hose and Fitting Torque Specifications
34
Torque Procedure
35
Repair Procedures
36
Introduction
36
Platform Controls
38
Circuit Board
38
Joysticks
39
How to Adjust the Joystick Threshold Setting
40
How to Adjust the Joystick Max-Out Setting
41
How to Adjust the Joystick Ramp Rate Setting
42
How to Calibrate the Boom Angle Sensor
43
Platform Components
45
Platform Leveling Slave Cylinder
45
Platform Rotator
46
Platform Overload System, S-60, S-65, S-60 TRAX and S-65 TRAX (if Equipped)
49
Platform Load Sense System, S-60 HC
51
Platform Load Sense - How to Restore System Default Settings System, S-60 HC
54
Jib Boom Components
55
Jib Boom
55
Jib Boom Lift Cylinder
56
Boom Components
57
Cable Track
57
How to Remove the Cable Track
57
S-60, S-60X, S-60XC, S-60 HC and S-60 TRAX
57
How to Remove the Cable Track, S-65 and S-65 TRAX
59
How to Repair the Cable Track
60
Boom
62
Boom Lift Cylinder
65
Boom Extension Cylinder
66
Boom Extend/Retract Cables
69
Platform Leveling Master Cylinder
72
Primary Boom Angle Sensor, S-60X and S-60XC
73
Engines
75
RPM Adjustment - Ford and Deutz Models
75
RPM Adjustment - Perkins 404D-22 Models
75
Flex Plate - Removal
75
How to Install a Type "A" Flex Plate
77
How to Install a Type "B" Flex Plate
78
How to Install the Pump and Bell Housing Assembly
79
Ford MSG-425 Engine Fault Codes
80
Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models
81
Hydraulic Pump
82
Drive Pump
83
Manifolds
85
Function Manifold Components (to Serial Number 26514)
85
Valve Adjustments - Function Manifold
93
Jib Boom / Platform Rotate Manifold Components
94
Brake/Two-Speed Manifold Components
95
Turntable Rotation Manifold Components
96
Oscillate Directional Valve Components
97
How to Set up the Oscillate Directional Valve
98
Valve Adjustments - Oscillate Relief Valve
99
Drive Oil Diverter Manifold Components (Welder Option)
100
Traction Manifold Components, 2WD
101
Valve Adjustments, 2WD Traction Manifold
102
Traction Manifold Components, 4WD
103
Valve Adjustments, 4WD Traction Manifold
105
Hydraulic Generator Manifold Components, 3Kw
106
Valve Coils
107
How to Test a Coil Diode
108
Turntable Rotation Components
109
Turntable Rotation Assembly
109
How to Adjust the Turntable Rotation Gear Backlash
111
Axle Components
112
Oscillating Axle Cylinders
112
Track Components
113
How to Replace a Track
114
Fault Codes
118
Control System Fault Codes
119
How to Retrieve Control System Fault Codes
119
Control System Fault Codes
120
Fault Code Display - Deutz and Perkins Models
124
How to Retrieve Active Engine Fault Codes Deutz D 2.9 L4 and Perkins 404F-22 Models
124
Deutz D 2.9 L4 and Perkins 404F-22 Models
125
Soft Key Functions and Icons - Deutz D 2.9 L4 and Perkins 404F-22 Models
126
Main Menu Structure - Deutz D 2.9 L4 Models
127
Main Menu Structure - Perkins 404F-22 Models
128
Deutz D 2.9 L4 Engine Fault Codes
129
Perkins 404F-22 Engine Fault Codes
140
Ford MSG-425 Engine Fault Codes
142
Ford MSG-425 Engine Fault Codes
143
Load Sense System Fault Codes
148
Platform Load Sense System, S-60 HC
148
Electrical Symbol Legend
157
Hydraulic Symbols Legend
158
Limit Switch Location Legend
159
Ford Engine Relay Layout
160
Engine Relay Layout - Deutz D 2.9 L4 and Perkins 404F-22
161
Genie S-65 Service Manual (407 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 5 MB
Table of Contents
Table of Contents
8
Introduction
2
Serial Number Information
2
Revision History
3
Serial Number Legend
5
Safety Rules
6
Table of Contents
8
Table of Contents
18
Specifications
21
Machine Specifications
21
Performance Specifications
22
Hydraulic Specifications
23
Manifold Component Specifications
24
Ford LRG-425 EFI Engine Specifications
26
Ford DSG-423 EFI Engine Specifications
27
Deutz F3L-2011 Engine Specifications
28
Perkins 404-22 Engine Specifications
30
Machine Torque Specifications
31
Hydraulic Hose and Fitting Torque Specifications
32
Scheduled Maintenance Procedures
35
Pre-Delivery Preparation
37
Maintenance Inspection Report
39
Checklist a Procedures
41
Inspect the Manuals and Decals
41
Perform Pre-Operation Inspection
42
Perform Function Tests
42
Perform Engine Maintenance
43
Check the High Pressure Hydraulic Filter Condition Indicator
43
Test the Oscillate Axle (if Equipped)
44
Perform 30 Day Service
44
Inspect the Engine Air Filter - GM Models
45
Perform Engine Maintenance - GM, Ford and Perkins Models
45
Inspect the Fuel Filter/Water Separator - Diesel Models
46
Check and Adjust the Engine RPM - Perkins Models
48
Grease the Turntable Rotation Bearing and Rotate Gear
49
Replace the Drive Hub Oil
49
Perform Engine Maintenance - GM and Ford Models
50
Perform Engine Maintenance - Perkins Models
50
Checklist B Procedures
51
Inspect the Battery
51
Inspect the Electrical Wiring
52
Check the Exhaust System
53
Inspect the Engine Air Filter - Ford, Deutz and Perkins Models
54
Check the Oil Cooler and Cooling Fins - Deutz Models
54
Inspect the Tires, Wheels and Lug Nut Torque
55
Confirm the Proper Brake Configuration
56
Check the Drive Hub Oil Level and Fastener Torque
56
Check and Adjust the Engine RPM - Ford and Deutz Models
58
Test the Ground Control Override
59
Check the Oscillate Directional Valve Linkage
60
Test the Platform Self-Leveling
60
Test the Engine Idle Select
61
Test the Fuel Select Operation - GM and Ford Models
62
Test the Drive Brakes
63
Test the Drive Speed - Stowed Position
64
Test the Drive Speed - Raised or Extended Position
64
Test the Alarm Package - Optional Equipment
65
Perform Hydraulic Oil Analysis
66
Inspect the Fuel and Hydraulic Tank Cap Venting Systems
67
Replace the Fuel Filter Element - Perkins Models
68
Inspect the Boom Extend/Retract Cables
69
Perform Engine Maintenance - Deutz Models
71
Perform Engine Maintenance - GM and Ford Models
71
Replace the Engine Air Filter Element - GM and Ford Models
72
Perform Engine Maintenance - Perkins Models
72
Checklist C Procedures
73
Perform Engine Maintenance - Deutz Models
73
Grease the Platform Overload Mechanism, S-60 and S-65 (if Equipped)
73
Test the Platform Overload System, S-60 and S-65 (if Equipped)
74
Test the Platform Load Sense System, S60 HC
77
Replace the Fuel Filter/Water Separator Element - Perkins Models
79
Replace the Engine Air Filter Element - Deutz and Perkins Models
81
Perform Engine Maintenance - Perkins Models
81
Perform Engine Maintenance - GM and Ford Models
82
Checklist D Procedures
83
Check the Boom Wear Pads
83
Check the Turntable Rotation Bearing Bolts
84
Inspect for Turntable Bearing Wear
85
Replace the Drive Hub Oil
86
Check the Free-Wheel Configuration
87
Replace the Hydraulic Filters
88
Check and Adjust the Air/Lpg Mixture - GM Models
90
Perform Engine Maintenance - Deutz Models
91
Checklist E Procedures
92
Test or Replace the Hydraulic Oil
92
E-2 Perform Engine Maintenance - Deutz Models
94
Platform Controls
98
Circuit Board
98
Joysticks
99
Platform Components
104
Platform Leveling Slave Cylinder
104
Platform Rotator
105
Platform Overload System, S-60 and S-65 (if Equipped)
108
Platform Load Sense System, S-60 HC
110
Jib Boom Components
114
Jib Boom
114
Jib Boom Lift Cylinder
115
Boom Components
116
Cable Track
116
Boom
122
Boom Lift Cylinder
124
Boom Extension Cylinder
125
Boom Extend/Retract Cables
128
Platform Leveling Master Cylinder
131
RPM Adjustment - Ford and Deutz Models
132
RPM Adjustment - Perkins Models
132
Flex Plate
132
Engine Fault Codes - GM and Ford Models
139
Hydraulic Pumps
140
Function Pump
140
Drive Pump
141
Function Manifold Components
145
Valve Adjustments - Function Manifold
149
Jib Boom / Platform Rotate Manifold Components
150
Brake/Two-Speed Manifold Components
151
Turntable Rotation Manifold Components
152
Oscillate Directional Valve Components
153
Valve Adjustments - Oscillate Relief Valve
155
Drive Oil Diverter Manifold Components (Welder Option)
156
Traction Manifold Components, 2WD
157
Valve Adjustments, 2WD Traction Manifold
159
Traction Manifold Components, 4WD
161
Valve Adjustments, 4WD Traction Manifold
163
Valve Coils
164
Turntable Rotation Components
166
Turntable Rotation Assembly
166
Oscillate Axle Cylinders
168
Electrical Symbols Legend
194
Hydraulic Symbols Legend
195
Ford Engine Relay Layout
196
Limit Switch Location Legend
197
Electrical Schematic, S-60 HC (from Serial Number 12800)
199
Chassis Wiring Diagram, S-60 HC (from Serial Number 12800)
201
Ground Control Box Terminal Strip Wiring Diagram, S-60 HC (from Serial Number 12800)
203
HC (from Serial Number 12800)
203
Ground Control Box Terminal Strip Wiring Diagram
204
Electrical Schematic, S-60 GM 3.0L Models
213
Ground Control Box Terminal Strip Wiring Diagram
217
S-60, GM 3.0L Models
217
Ground Control Box Switch Panel Wiring Diagram
219
S-60, GM 3.0L Models
221
Electrical Schematic, S-65 GM 3.0L Models
225
Ground Control Box Terminal Strip Wiring Diagram
229
S-65, GM 3.0L Models
229
Ground Control Box Switch Panel Wiring Diagram
232
Ground Control Box Switch Panel Wiring Diagram
252
S-60, Ford Models (after Serial Number 11879)
253
Ground Control Box Switch Panel Wiring Diagram
276
S-65, Deutz F3L-2011 Models
285
Ground Control Box Terminal Strip Wiring Diagram
310
Ground Control Box Switch Panel Wiring Diagram
311
Ground Control Box Switch Panel Wiring Diagram
312
Ground Control Box Switch Panel Wiring Diagram
315
Ground Control Box Switch Panel Wiring Diagram
316
Electrical Schematic, S-65, Deutz F3L-2011 Models
321
Electrical Schematic, S-65, Deutz F3L-2011 Models
325
Electrical Schematic, S-65, CE Models, Deutz F3L-2011 Models
329
Electrical Schematic, S-65, CE Models, Deutz F3L-2011 Models
330
Ground Control Box Terminal Strip Wiring Diagram, S-65, CE Models, Deutz F3L-2011 Models
345
Ground Control Box Terminal Strip Wiring Diagram, S-65, CE Models, Deutz F3L-2011 Models
346
Electrical Schematic, S-60, Perkins 404-22 Models
357
Electrical Schematic, S-60, Perkins 404-22 Models
361
Electrical Schematic, S-65, Perkins 404-22 Models
377
Electrical Schematic, S-65, Perkins 404-22 Models
381
Belt Driven Generator Wiring Diagram
397
12Kw Hydraulic Generator Option Wiring Diagram
399
Hydraulic Schematic, 12Kw Hydraulic Generator Option
401
Hydraulic Schematic, 2WD Models
403
Hydraulic Schematic, 4WD Models
405
Advertisement
Genie S-65 Service Manual (344 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 7 MB
Table of Contents
Introduction
2
Serial Number Information
2
Technical Publications
2
Serial Number Legend
3
Safety Rules
5
Danger
5
Personal Safety
6
Workplace Safety
6
Table of Contents
7
Performance Specifications
19
A Machine Specifications
19
Hydraulic Specifications
20
Hydraulic Oil Specifications
20
Optional Fluids
20
Function Pump
20
Manifold Component Specifications
21
Valve Coil Resistance Specifications
21
Drive Motors, 4WD Models
21
GM 3.0L EFI Engine
22
A Ford LRG-425 EFI Engine Specifications
23
B Deutz F3L-2011 Engine Specifications
24
B Perkins 404-22 Engine Specifications
25
Machine Torque Specifications
26
Hydraulic Hose and Fitting Torque Specifications
27
SAE O-Ring Boss Port
27
Seal-Lok Fittings
27
Sae Fastener Torque Chart
28
Observe and Obey
29
Scheduled Maintenance Procedures
29
Symbols Legend
29
Maintenance Inspection Report
30
Maintenance Schedule
30
Maintenance Symbols Legend
30
Pre-Delivery Preparation Report
30
Fundamentals
31
Pre-Delivery Preparation
31
Maintenance Inspection Report
33
Checklist a Procedures
35
Perform Pre-Operation Inspection
35
Perform Function Tests
35
Perform Engine Maintenance - GM and Ford Models
36
Perform Engine Maintenance - Perkins Models
37
Check the High Pressure Hydraulic Filter Condition Indicator
37
Perform 30 Day Service
38
Test the Oscillate Axle (if Equipped)
38
Perform Engine Maintenance - GM, Ford and Perkins Models
39
Inspect the Fuel Filter/Water Separator - Diesel Models
39
Check and Adjust the Engine RPM - Perkins Models
41
Grease the Turntable Rotation Bearing and Rotate Gear
42
Perform Engine Maintenance - GM and Ford Models
43
Perform Engine Maintenance - Perkins Models
43
Inspect the Battery
44
Inspect the Electrical Wiring
44
Checklist B Procedures
44
Check the Exhaust System
45
Check the Oil Cooler and Cooling Fins - Deutz Models
46
Check the Lug Nut Torque (Including the Tires and Wheels)
47
Confirm the Proper Brake Configuration
47
Check and Adjust the Engine RPM - Deutz Models
48
Check the Oil Level in the Drive Hubs
48
Test the Ground Control Override
50
Check the Oscillate Directional Valve Linkage
50
Test the Platform Self-Leveling
51
Test the Engine Idle Select
51
Test the Fuel Select Operation - GM and Ford Models
52
Test the Drive Brakes
53
Test the Drive Speed - Raised or Extended Position
54
Test the Alarm Package - Optional Equipment
55
Perform Hydraulic Oil Analysis
56
Replace the Fuel Filter/Water Separator Element - Perkins Models
57
Bleed the System
58
Replace the Fuel Filter Element - Perkins Models
59
Perform Engine Maintenance - Deutz Models
60
Perform Engine Maintenance - GM and Ford Models
61
Perform Engine Maintenance - Perkins Models
61
Checklist C Procedures
62
Perform Engine Maintenance - Deutz Models
62
Grease the Platform Overload Mechanism (if Equipped)
62
Test the Platform Overload System (if Equipped)
63
Inspect the Boom Extend/Retract Cables
65
Perform Engine Maintenance - Perkins Models
66
Perform Engine Maintenance - GM and Ford Models
67
Check the Boom Wear Pads
68
Check the Turntable Rotation Bearing Bolts
68
E Checklist D Procedures
68
Inspect for Turntable Bearing Wear
69
Replace the Drive Hub Oil
71
Check the Free-Wheel Configuration
71
Replace the Hydraulic Filters
73
Check and Adjust the Air/Lpg Mixture - GM Models
74
Perform Engine Maintenance - Deutz Models
75
Calibrate the Platform Overload System (if Equipped)
76
Test or Replace the Hydraulic Oil
78
Genie S-65 Service Manual (284 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 9 MB
Table of Contents
Table of Contents
5
Specifications
17
Machine Specifications
17
Performance Specifications
18
Hydraulic Specifications
19
Ford Engine LRG 425 EFI Specifications
20
Deutz Engine F4L 1011F Specifications
21
Perkins Engine
22
Hydraulic Hose and Fitting Torque Specifications
23
Theory of Operation
25
Power Source
25
Hydraulic System
25
Electrical System
25
Limit Switches
26
Machine Controls
26
Maintenance Inspection Report
29
Inspect the Operators and Safety Manuals
31
Inspect the Decals and Placards
31
Inspect for Damage and Loose or Missing Parts
32
Check the Engine Oil Level
33
Check the Engine Coolant Level - Liquid Cooled Models
34
Check for Fuel Leaks
34
Check the Hydraulic Oil Level
35
Check for Hydraulic Leaks
36
Check the Tire Pressure
36
Test the Oscillate Axle (if Equipped)
37
Test the Platform and Ground Controls
38
Test the Auxiliary Power Operation
39
Test the Tilt Sensor
40
Test the Limit Switches
40
Drain the Fuel Filter/Water Separator - Diesel Models
43
Inspect the Engine Air Filter
45
Perform 30 Day Service
46
Inspect the Radiator - Liquid Cooled Models
46
Check the Battery
47
Replace the Engine Oil and Filter - Gasoline/Lpg Models
48
Inspect the Electrical Wiring
50
Check the Oil Cooler and Cooling Fins - Deutz Diesel Models
51
Check the Engine Belt - Gasoline/Lpg and Perkins Diesel Models
52
Replace the Fuel Filters - Gasoline/Lpg Models
54
Check the Exhaust System
56
Check the Hydraulic Tank Return Filter Condition Indicator
57
Inspect the Tires and Wheels (Including Lug Nut Torque)
58
Confirm the Proper Brake Configuration
59
Check the Oil Level in the Drive Hubs
60
Check and Adjust the Engine RPM
62
Test the Key Switch
63
Test the Emergency Stop Buttons
64
Test the Ground Control Override
64
Check the Directional Valve Linkage
65
Test the Platform Self-Leveling
65
Test the Horn
66
Test the Foot Switch
66
Test the Engine Idle Select Operation
67
Test the Fuel Select Operation - Gasoline/Lpg Models
68
Test the Drive Enable System
69
Test the Drive Brakes
70
Test the Drive Speed - Stowed Position
71
Test the Drive Speed - Raised or Extended Position
72
Test the Alarm Package (if Equipped)
73
Perform Hydraulic Oil Analysis
74
Replace the Hydraulic Tank Return Filter
74
Inspect the Fuel Tank Cap Venting System
75
Replace the Engine Air Filter Element
76
Replace the Spark Plugs - Gasoline/Lpg Models
78
Check the Engine Belt - Deutz Diesel Models
79
Check the Engine Valve Clearances - Deutz Diesel Models
80
Replace the Fuel Filter/Water Separator Element - Perkins Diesel Models
80
Replace the Fuel Filter Element - Perkins Diesel Models
82
Replace the Engine Oil and Filter - Perkins Diesel Models
83
Check the Glow Plugs - Perkins Diesel Models
84
Check the Specific Gravity of Engine Coolant - Liquid Cooled Models
85
Replace the PCV Valve - Gasoline/Lpg Models
86
Check the Boom Wear Pads
87
Check the Free-Wheel Configuration
87
Check the Turntable Rotation Bearing Bolts
89
Grease the Turntable Rotation Bearing and Rotate Gear
90
Replace the Drive Hub Oil
90
Replace the Drive Loop Hydraulic Filter
92
Replace the Engine Oil and Filter-Deutz Diesel Models
93
Clean the Fuel Pump Strainer - Deutz Diesel Models
94
Replace the Diesel Fuel Filter/Water Separator - Deutz Diesel Models
95
Change the Fuel Hoses - Deutz Diesel Models
96
Check the Engine Valve Clearances - Perkins Diesel Models
98
Clean the Engine Breather Assembly - Perkins Diesel Models
98
Test or Replace the Hydraulic Oil
99
Change or Recondition the Engine Coolant - Liquid Cooled Models
101
Change the Fuel Hoses - Gasoline/Lpg Models
102
Replace the Engine Air Breather - Perkins Diesel Models
104
Grease the Steer Axle Wheel Bearings, 2WD Models
104
Check the Fuel Injectors - Perkins Diesel Models
106
Fault Code Chart
109
Engine will Not Crank over
114
Engine Cranks over but will Not Start - Gasoline/Lpg Models
116
Engine Runs While Cranking then Dies- Gasoline/Lpg Models
118
Engine Cranks over but will Not Start - Diesel Models
119
Engine will Not Start on LPG, but will Start on Gasoline - Gasoline/Lpg Models
122
Engine will Not Start on Gasoline, but will Start on LPG Gasoline/Lpg Models
124
Engine High Idle Inoperative - Gasoline/Lpg Models
125
Engine Low Idle Inoperative - Gasoline/Lpg Models
126
Engine High Idle Inoperative - Diesel Models
127
Engine Low Idle Inoperative - Diesel Models
129
All Functions Inoperative, Engine Starts and Runs
130
All Lift and Steer Functions Inoperative, Drive Functions Operational
131
Ground Controls Inoperative, Platform Controls Operate Normally
132
Platform Controls Inoperative, Ground Controls Operate Normally
133
Boom up Function Inoperative
134
Boom down Function Inoperative
137
Boom Extend Function Inoperative
140
Boom Retract Function Inoperative
142
Turntable Rotate Left Function Inoperative
144
Turntable Rotate Right Function Inoperative
148
All Platform Leveling Functions Inoperative
152
Platform Level up Function Inoperative
153
Platform Level down Function Inoperative
155
Platform Rotate Left Function Inoperative
157
Platform Rotate Right Function Inoperative
159
Oscillate Function Inoperative
161
Jib Boom up Function Inoperative
162
Jib Boom down Function Inoperative
164
Steer Left Function Inoperative
166
Steer Right Function Inoperative
168
All Drive Functions Inoperative, All Other Functions Operate Normally
170
Drive Forward or Reverse Function Inoperative
173
Traction Function Inoperative
174
Machine will Not Drive at Full Speed
175
Machine Drives at Full Speed with Platform Raised or Extended
176
Drive Enable System Is Malfunctioning
177
Auxiliary Functions Inoperative
178
Electrical Components
182
Electrical Symbols Legend
184
Abbreviation Legend
185
Ground Control Box Wiring Diagram-Gasoline/Lpg Models
189
Platform Control Box Wiring Diagram-Gasoline/Lpg Models
190
Electrical Schematic-Deutz Diesel Models
191
Ground Control Box Wiring Diagram-Deutz Diesel Models
193
Platform Control Box Wiring Diagram-Deutz Diesel Models
194
Electrical Schematic-Perkins Diesel Models
195
Ground Control Box Wiring Diagram-Perkins Diesel Models
197
Platform Control Box Wiring Diagram-Perkins Diesel Models
198
Hydraulic Symbols Legend
199
2WD Hydraulic Schematic Non-Oscillating Axle
200
2WD Hydraulic Schematic Oscillating Axle
201
4WD Hydraulic Schematic Non-Oscillating Axle
202
4WD Hydraulic Schematic Oscillating Axle
203
Genie S-65 Service Manual (251 pages)
Boom Lifts
Brand:
Genie
| Category:
Lifting Systems
| Size: 17 MB
Table of Contents
Introduction
2
Table of Contents
5
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Specifications
15
Ford LRG 423 Engine Specifications
16
Deutz F4L 1011F Engine Specifications
18
Hydraulic Hose and Fitting Torque Specifications
20
Bolt Torque Specifications
21
Part
22
Scheduled Maintenance Inspections
23
Maintenance Inspection Report
29
Scheduled Maintenance Procedures
31
Inspect the Manuals
32
Inspect the Decals and Placards
32
Inspect for Damage, Loose or Missing Parts
32
Check the Engine Oil Level
33
Check the Engine Coolant Level - Gasoline/Lpg Models
33
Check for Fuel Leaks
33
Check the Hydraulic Oil Level
34
Check for Hydraulic Leaks
34
Part No. 48412 Genie S-60 & Genie
34
Check the Tire Pressure
35
Test the Oscillate Axle (if Equipped)
35
Test the Platform and Ground Controls
36
Test the Auxiliary Power Operation
36
Test the Tilt Sensor
37
Test the Limit Switches
38
Replace the Engine Oil and Filter - Gasoline/Lpg Models
40
Drain the Fuel Filter/Water Separator - Deutz Diesel Models
41
Replace the Engine Air Filter
42
Check the Engine Belt
43
Check the Radiator - Gasoline/Lpg Models
44
Check the Oil Cooler and Cooling Fins - Deutz Diesel Models
44
Check the Exhaust System
45
Check the Battery
46
Check the Hydraulic Tank Filter Condition Indicator
46
Inspect the Electrical Wiring
47
Inspect the Tires and Wheels (Including Lug Nut Torque)
47
Confirm the Proper Brake Configuration
48
Check the Oil Level in the Torque Hubs
48
Check and Adjust the Engine Idle Mixture - Gasoline/Lpg Models
49
Check and Adjust the Engine RPM
49
Test the Key Switch
51
Test the Emergency Stop Buttons
51
Test the Ground Control Override
52
Check the Directional Valve Linkage
52
Test the Platform Self-Leveling
53
Test the Horn
53
Test the Foot Switch
53
Test the Engine Idle Select
54
Test the Fuel Select Operation - Gasoline/Lpg Models
54
Test the Drive Enable System
55
Test the Drive Brakes
55
Test the Drive Speed - Stowed Position
56
Test the Alarm Package - Optional Equipment
57
Perform Hydraulic Oil Analysis
57
Replace the Engine Oil and Filter - Deutz Diesel Models
57
Check the Boom Wear Pads
59
Check the Turntable Rotation Bearing Bolts
59
Check the Free-Wheel Configuration
60
Grease the Turntable Rotation Bearing and Rotate Gear
61
Replace the Torque Hub Oil
61
Replace the Hydraulic Tank Filter
63
Replace the Drive Loop Hydraulic Filter
63
Replace the Diesel Fuel Filter/Water Separator - Deutz Diesel Models
64
Replace the Gasoline Fuel Filter - Gasoline/Lpg Models
64
Replace the PCV Valve - Gasoline/Lpg Models
66
Replace the Spark Plugs - Gasoline/Lpg Models
67
Check and Adjust the Air/Lpg Mixture - Gasoline/Lpg Models
67
Check and Adjust the Ignition Timing - Gasoline/Lpg Models
68
Check the Engine Valve Clearances - Deutz Diesel Models
68
Check the Turntable Rotation Gear Backlash
68
Test or Replace the Hydraulic Oil
69
Change or Recondition the Engine Coolant - Gasoline/Lpg Models
69
Change the Fuel Lines
71
Check the Engine Valve Clearance - Gasoline/Lpg Models
72
Check the Engine Cylinder Compression - Gasoline/Lpg Models
72
Clean the PCV Hoses and Fittings - Gasoline/Lpg Models
72
Check the Fuel Injection Pumps and Injectors - Deutz Diesel Models
73
Check the Toothed Belt - Deutz Diesel Models
73
Replace the Timing Belt - Gasoline/Lpg Models
73
Grease the Steer Axle Wheel Bearings - 2WD Models
74
Genie S-65 Maintenance Manual (182 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 8 MB
Table of Contents
Table of Contents
9
Models Included in this Manual
3
Introduction
3
Identifying the Correct Procedure for Your Model
4
Find Additional Manuals for Your Model
4
Revision History
5
Safety Rules
7
Table of Contents
9
Performance Specifications
15
Function Speeds - S-100, S-105 and S-100HD
15
Function Speeds - S-120, S-125 and S-120HD
16
Function Speeds - All Other Models
17
Maintenance Manual October 2018 Performance Specifications
18
Jib Boom down
19
Jib Boom Rotate
19
Jib Boom up
19
Primary Boom Extend
19
Primary Boom Retract
19
Secondary Boom down
19
Secondary Boom up
19
Turntable Rotate
20
Platform Level (10° Range of Motion)
21
Platform Rotate
21
Drive Speeds
23
Ansi/Csa
25
Tires and Wheels
26
Torque Specifications
26
Trax Torque Specifications
27
Engine Operator and Maintenance Manuals
28
Engine Specifications
28
Deutz Engine Models
29
Perkins Engine Models
30
Ford Engine Models
32
Kubota Engine Models
32
GM Engine Models
33
Continental Engine Models
34
Cummins Engine Models
34
Hydraulic Relief Valves
35
Hydraulic Specifications
35
Hydraulic and Drive Hub Fluid Capacities
38
Hydraulic Oil Specifications
40
Hydraulic Hose and Fitting Torque Specifications
43
Torque Procedure
44
Introduction
46
Maintenance Procedures
46
Maintenance Schedule
48
Pre-Delivery Preparation Report
49
Scheduled - Quarterly October 2018 Maintenance Inspection Report - Booms
50
Scheduled Maintenance Inspection Report - Quarterly or Frequent
50
Boom(S) and Platform
51
Drive Chassis
51
Scheduled Maintenance Inspection Report - Annual
51
Turntable Mechanicals and Hydraulics
51
Programmed Maintenance Inspection Report - Booms
52
Commissioning Procedures
53
Perform 50 Hour Service
53
Perform Engine Maintenance - 50 Hours
53
Perform 150 Hour Service
54
Check for Open Bulletins and Owner Registration
55
Quarterly Maintenance Procedures
55
Battery Inspection
56
Inspect the Electrical Wiring
58
Inspect the Electrical Contactor - DC / Bi-Energy Models
59
Check the Exhaust System
60
Inspect the Tires, Wheels and Lug Nut Torque
60
Check the Generator Belts and Pulleys, Bi-Energy Models
61
Check the Oscillate Directional Valve Linkage (if Equipped)
62
Visual Inspection of the Hydraulic Oil
63
Inspect the Hydraulic Filters
64
Check and Adjust the Engine RPM
65
Test the Ground Control Override
70
Test the Alarm Package (if Equipped
71
Test the Alarm Package (if Equipped)
71
Test the Emergency Power System
72
Test the Engine Idle Select - Engine Models
72
Test the Engine Idle Select Operation
72
Test the Fuel Select Operation - Gasoline/Lpg Models
74
Inspect the Calibration Decal - ALC1000 Models
75
Test the Recovery Mode System - ALC-1000 Models
76
Test the Recovery System - ALC-1000 Models
76
Test the Platform Self-Leveling
77
Confirm the Proper Brake Configuration
78
Test the Drive Brakes
78
Test the Drive Speed - Raised or Extended Position
79
Test the Drive Speed - Stowed Position
79
Test the Drive Speed - Raised and Extended Position
80
Test the Drive Speed - Raised and Extended, ALC1000 Models
80
Sx-105Xc, Sx-125Xc, Sx-135Xc
82
Test the Turntable Level Sensor
82
XC, SX-125 XC, SX-135 XC, SX-150 and SX-180
82
Test the Secondary Boom Angle Sensor
84
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX-135/70
84
Test the Primary Boom Angle Sensor - Z-135/70 and
86
Test the Primary Boom Angle Sensor - Z-135/70 and ZX-135/70
86
Test the Primary Boom Angle Sensor
89
XC, SX-125 XC, SX-135 XC, SX-150 and SX-180
89
Test the Safety Envelope Limit Switches
94
Test the Safety Envelope Limit Switches - Z-135/70, ZX-135/70, SX-105
94
Test the Primary Boom Angle Sensor
98
Test the Primary Boom Angle Sensor - Z-80/60
98
Test the Safety Envelope and Circuits
99
Test the Safety Envelope and Circuits - Z-80/60
99
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-80X, and S-60XC to S60XC-45000
101
And S-125
103
Test the Safety Envelope and Circuits
103
Test the Aircraft Protection System (if Equipped)
109
Inspect the Boom Extend/Retract Cables - All Models
111
Test the Operator Protection Alarm (if Equipped
111
Test the Operator Protection Alarm (if Equipped)
111
Test the Recovery Mode System - ALC-600 Models
112
S60Xcm-101, S-65 XC, S-80 Hf, S-85 Hf, S-80 XC, S-85 XC
113
Test the Primary Boom Angle Sensor - S-60 XC from S60XCH-45001 and S60XCM-101, S-65 XC, S-80 HF, S-85 HF, S-80 XC, S-85 XC
115
Test the Primary Boom Angle Sensor - S-60XC from
115
Annual Maintenance Procedures
117
Grease the Turntable Rotation Bearing and Rotate Gear
117
Check the Turntable Rotation Bearing Bolts
118
Inspect for Turntable Bearing Wear
119
Check the Extendable Axle - S-100, S-105, S-120 and S-125
120
Perform Maintenance- Jib Rotate Bearing
121
Test the Bypass/Recovery Key Switch - ALC1000 Models
122
Grease the Platform Overload Mechanism (if Equipped)
124
S-80XC, S-85XC and Z-45XC Models)
125
Test the Platform Overload System - All Models
125
Test the Platform Overload System - ALC1000 Models
127
Test the Platform Load Sense System - S-60 HC
128
Inspect the Boom Extend/Retract Cables - S-60/65 and S-80/85 Models
129
Inspect the Boom Extend/Retract Cables
131
XC and SX-125 XC
131
Inspect the Boom Extend and Retract Cables - SX-135
133
Check the Drive Hub Oil Level and Fastener Torque
137
Test the Dual Capacity and Platform Overload System
139
XC, SX-125 XC and SX-135 XC
139
Test the Dual Capacity and Platform Overload System - S-60 XC from
141
Z-45 XC Models
141
XC, S-85 XC
142
And Z-62 Models
144
P0-1 Check the Track Tension and Fastener Torque, TRAX Models
144
Programmed Maintenance Procedures
144
P0-2 Check the Track Tension and Fastener Torque, TRAX Models
145
S-40 and S-45 Models
145
P0-3 Grease the Extendable Axles - S-100, S-105, S-120 and S-125
147
P0-4 Continental Engine Maintenance - under 1000 Hours
148
P0-5 Cummins Engine Maintenance - under 1000 Hours
149
P0-6 Deutz Engine Maintenance - under 1000 Hours
150
P0-7 Ford Engine Maintenance - under 1000 Hours
151
P0-8 Kubota Engine Maintenance - under 1000 Hours
152
P0-9 Perkins Engine Maintenance - under 1000 Hours
153
P0-10 GM .998L Engine Maintenance - under 1000 Hours
154
P0-11 GM 3.0L Engine Maintenance - under 1000 Hours
155
P1-1 Perform Engine Maintenance - 1000 Hours
156
P1-2 Replace the Drive Hub Oil
157
P2-1 Perform Engine Maintenance - 2000 Hours
160
P2-2 Test or Replace the Hydraulic Oil
162
P2-3 Replace the Hydraulic Filters
163
P2-4 Check the Free-Wheel Configuration
165
P2-5 Check the Boom Wear Pads
167
P2-6 Check the Extendable Axle Wear Pads - S-100, S-105, S-120, S-125, S-100HD and S-120HD
170
P2-7 Check the Turntable Rotation Gear Backlash
170
P2-8 Grease the Steer Axle Wheel Bearings, All 2WD Models, Except S-60, S-65, Z-60 DC/FE and Z-62
171
DC/FE and Z-62
173
P3-1 Perform Engine Maintenance - 3000 Hours
174
P4-1 Perform Engine Maintenance - 4000 Hours
175
P5-1 Perform Engine Maintenance - 5000 Hours
176
P6-1 Perform Engine Maintenance - 6000 Hours
176
P12-1 Perform Engine Maintenance - 12000 Hours
177
P12-2 Remove and Inspect the Boom Extend/Retract Cables
177
Cable Replacement Criteria
180
Genie S-65 Maintenance Manual (157 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 5 MB
Table of Contents
Introduction
3
Introduction
2
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
3
Find Additional Manuals for Your Model
3
Revision History
4
Safety Rules
6
Personal Safety
7
Table of Contents
8
April
12
Performance Specifications
13
Function Speeds - S-100, S-105 and S-100HD
13
April
13
Function Speeds - S-120, S-125 and S-120HD
14
Function Speeds - All Other Models
15
Drive Speeds
19
Torque Specifications
21
Tires and Wheels
21
TRAX Torque Specifications
22
Engine Specifications
23
Engine Operator and Maintenance Manuals
23
Deutz Engine Models
24
Perkins Engine Models
25
Ford Engine Models
26
Kubota Engine Models
27
GM Engine Models
28
Continental Engine Models
28
Cummins Engine Models
29
Hydraulic Specifications
30
Hydraulic Relief Valves
30
Hydraulic and Drive Hub Fluid Capacities
33
Hydraulic Oil Specifications
35
Hydraulic Hose and Fitting Torque Specifications
38
Torque Procedure
39
Maintenance Procedures
41
Introduction
41
About this Section
42
Maintenance Schedule
43
Maintenance Inspection Report
43
Pre-Delivery Preparation Report
44
Scheduled
45
Scheduled Maintenance Inspection Report - Booms
45
Programmed Maintenance Inspection Report - Booms
46
Commissioning Procedures
47
Perform 50 Hour Service
47
Perform Engine Maintenance - 50 Hours
47
Perform 150 Hour Service
48
Quarterly Maintenance Procedures
49
Check for Open Bulletins and Owner Registration
49
Battery Inspection
50
Inspect the Electrical Wiring
52
Inspect the Electrical Contactor - DC / Bi-Energy Models
53
Check the Exhaust System
54
Inspect the Tires, Wheels and Lug Nut Torque
54
Check the Generator Belts and Pulleys, Bi-Energy Models
55
Check the Oscillate Directional Valve Linkage (if Equipped)
56
Visual Inspection of the Hydraulic Oil
57
Inspect the Hydraulic Filters
58
Check and Adjust the Engine RPM
59
Test the Ground Control Override
64
Test the Alarm Package (if Equipped)
64
Test the Emergency Power System
65
Test the Engine Idle Select - Engine Models
66
Test the Fuel Select Operation - Gasoline/Lpg Models
67
Inspect the Calibration Decal - ALC1000 Models
68
Test the Recovery Mode System - ALC-1000 Models
69
Test the Platform Self-Leveling
71
Confirm the Proper Brake Configuration
71
Test the Drive Brakes
72
Test the Drive Speed - Stowed Position
72
Test the Drive Speed - Raised or Extended Position
73
Test the Drive Speed - Raised and Extended, ALC1000 Models
74
Test the Drive Speed - Raised and Extended
74
Test the Turntable Level Sensor
75
Test the Turntable Level Sensor - Z-135/70, ZX135/70, SX-150 and
75
Z-135/70, ZX135/70, SX-150 and SX-180
75
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX135/70
77
Test the Primary Boom Angle Sensor - Z-135/70 and ZX135/70
79
Test the Primary Boom Angle Sensor
79
Test the Primary Boom Angle Sensor - SX-150 and SX-180
82
Test the Primary Boom Angle Sensor
82
Test the Safety Envelope Limit Switches
84
Z-135/70, ZX135/70, SX-150 and SX-180 Models
86
Z-135/70, ZX135/70, SX-150 and
87
Test the Primary Boom Angle Sensor - Z-80/60
88
Test the Primary Boom Angle Sensor
88
Test the Safety Envelope and Circuits - Z-80/60
89
Test the Safety Envelope and Circuits
89
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-60XC and S-80X
91
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-60XC and
91
Test the Safety Envelope and Circuits
93
And S-125
93
Test the Aircraft Protection System (if Equipped)
99
Test the Aircraft Protection System (if Equipped
99
Test the Operator Protection Alarm (if Equipped)
101
Test the Operator Protection Alarm (if Equipped
101
Annual Maintenance Procedures
102
Grease the Turntable Rotation Bearing and Rotate Gear
102
Check the Turntable Rotation Bearing Bolts
103
Inspect for Turntable Bearing Wear
104
Check the Extendable Axle - S-100, S-105, S-120 and S-125
105
Perform Maintenance- Jib Rotate Bearing
106
Test the Bypass/Recovery Key Switch - ALC1000 Models
107
Grease the Platform Overload Mechanism (if Equipped)
110
Test the Platform Overload System - All Models, Except ALC1000 and S-60HC Models
110
Z-30/20N (Rj
110
Test the Platform Overload System - ALC1000 Models
112
Test the Platform Load Sense System - S-60 HC
114
Inspect the Boom Extend/Retract Cables - S-60 and S-80 Models
115
Inspect the Boom Extend/Retract Cables
116
And S-125 Models
116
Inspect the Boom Extend and Retract Cables
118
And SX-180 Models
118
Check the Drive Hub Oil Level and Fastener Torque
119
Programmed Maintenance Procedures
122
S-60, S-65 and Z-62 Models
122
S-40 and S-45 Models
123
P0-3 Grease the Extendable Axles - S-100, S-105, S-120 and S-125
125
P0-4 Continental Engine Maintenance - under 1000 Hours
126
P0-5 Cummins Engine Maintenance - under 1000 Hours
127
P0-6 Deutz Engine Maintenance - under 1000 Hours
128
P0-7 Ford Engine Maintenance - under 1000 Hours
129
P0-8 Kubota Engine Maintenance - under 1000 Hours
130
P0-9 Perkins Engine Maintenance - under 1000 Hours
131
P0-10 GM .998L Engine Maintenance - under 1000 Hours
132
P0-11 GM 3.0L Engine Maintenance - under 1000 Hours
133
P1-1 Perform Engine Maintenance - 1000 Hours
134
P1-2 Replace the Drive Hub Oil
135
P2-1 Perform Engine Maintenance - 2000 Hours
138
P2-2 Test or Replace the Hydraulic Oil
140
P2-3 Replace the Hydraulic Filters
141
P2-4 Check the Free-Wheel Configuration
143
P2-5 Check the Boom Wear Pads
145
Z-30/20N (Rj
146
Z-51/30J
147
P2-6 Check the Extendable Axle Wear Pads - S-100, S-105, S-120, S-125, S-100HD and S-120HD
148
P2-7 Check the Turntable Rotation Gear Backlash
148
P2-8 Grease the Steer Axle Wheel Bearings, All 2WD Models (Except S-60 / S-65, Z-60 DC/FE and Z-62)
149
Z-34/22 be
150
P2-9 Grease the Steer Axle Wheel Bearings, 2WD Models - S-60 /
151
P3-1 Perform Engine Maintenance - 3000 Hours
152
P4-1 Perform Engine Maintenance - 4000 Hours
153
P5-1 Perform Engine Maintenance - 5000 Hours
154
P6-1 Perform Engine Maintenance - 6000 Hours
154
P12-1 Perform Engine Maintenance - 12000 Hours
155
P12-2 Replace the Boom Extend/Retract Cables - S-100HD and S-120HD
155
P12-3 Replace the Boom Extend/Retract Cables - S-60 Models, S-80 Models, S-100, S-105, S-120, S-125, SX-150
156
Genie S-65 Maintenance Manual (178 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 8 MB
Table of Contents
Table of Contents
9
Maintenance Procedures
42
Introduction
42
Maintenance Schedule
44
Pre-Delivery Preparation Report
45
Scheduled - Quarterly April 2018 Maintenance Inspection Report - Booms
46
Scheduled Maintenance Inspection Report - Quarterly or Frequent
46
Scheduled Maintenance Inspection Report - Annual
47
Programmed Maintenance Inspection Report - Booms
48
Commissioning Procedures
49
Perform 50 Hour Service
49
Perform Engine Maintenance - 50 Hours
49
Perform 150 Hour Service
50
Check for Open Bulletins and Owner Registration
51
Quarterly Maintenance Procedures
51
Battery Inspection
52
Inspect the Electrical Wiring
54
Inspect the Electrical Contactor - DC / Bi-Energy Models
55
Check the Exhaust System
56
Inspect the Tires, Wheels and Lug Nut Torque
56
Check the Generator Belts and Pulleys, Bi-Energy Models
57
Check the Oscillate Directional Valve Linkage (if Equipped)
58
Visual Inspection of the Hydraulic Oil
59
Inspect the Hydraulic Filters
60
Check and Adjust the Engine RPM
61
Test the Ground Control Override
66
Test the Alarm Package (if Equipped
67
Test the Alarm Package (if Equipped)
67
Test the Emergency Power System
68
Test the Engine Idle Select - Engine Models
68
Test the Engine Idle Select Operation
68
Test the Fuel Select Operation - Gasoline/Lpg Models
70
Inspect the Calibration Decal - ALC1000 Models
71
Test the Recovery Mode System - ALC-1000 Models
72
Test the Recovery System - ALC-1000 Models
72
Test the Platform Self-Leveling
73
Confirm the Proper Brake Configuration
74
Test the Drive Brakes
74
Test the Drive Speed - Raised or Extended Position
75
Test the Drive Speed - Stowed Position
75
Test the Drive Speed - Raised and Extended Position
76
Test the Drive Speed - Raised and Extended, ALC1000 Models
76
Test the Turntable Level Sensor
78
XC, SX-125 XC, SX-135 XC, SX-150 and SX-180
78
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX-135/70
80
Test the Turntable Level Sensor
81
Test the Primary Boom Angle Sensor - Z-135/70 and ZX-135/70
82
Test the Secondary Boom Angle Sensor
82
Test the Primary Boom Angle Sensor
85
XC, SX-125 XC, SX-135 XC, SX-150 and SX-180
85
Test the Safety Envelope Limit Switches
90
XC, SX-125 XC, SX-135 XC, SX-150 and SX-180
90
Test the Primary Boom Angle Sensor
94
Test the Primary Boom Angle Sensor - Z-80/60
94
Test the Safety Envelope and Circuits
95
Test the Safety Envelope and Circuits - Z-80/60
95
Check the Safety Envelope Limit Switches and Angle
97
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-60XC and S-80X
97
And S-125
99
Test the Safety Envelope and Circuits
99
Test the Aircraft Protection System (if Equipped
105
Test the Aircraft Protection System (if Equipped)
105
Inspect the Boom Extend/Retract Cables - All Models
107
Test the Operator Protection Alarm (if Equipped)
107
Test the Recovery Mode System - ALC-600 Models
108
Test the Turntable Level Sensor - S-80 XC and S-85 XC
109
Test the Primary Boom Angle Sensor - S-80 XC, S-85 XC
111
Annual Maintenance Procedures
113
Grease the Turntable Rotation Bearing and Rotate Gear
113
Check the Turntable Rotation Bearing Bolts
114
Inspect for Turntable Bearing Wear
115
Check the Extendable Axle - S-100, S-105, S-120 and S-125
116
Perform Maintenance- Jib Rotate Bearing
117
Test the Bypass/Recovery Key Switch - ALC1000 Models
118
Grease the Platform Overload Mechanism (if Equipped)
120
All Models, Except ALC1000 and S-60HC Models
121
Test the Platform Overload System
121
Test the Platform Overload System - ALC1000 Models
123
Test the Platform Load Sense System - S-60 HC
124
Inspect the Boom Extend/Retract Cables - S-60 and S-80 Models
125
Inspect the Boom Extend/Retract Cables - S-100, S-105, S-120, S-125, SX-105 XC and SX-125 XC
127
Inspect the Boom Extend and Retract Cables
129
XC, SX-150 and SX-180
129
Check the Drive Hub Oil Level and Fastener Torque
133
Test the Dual Capacity and Platform Overload System
135
Test the Dual Capacity and Platform Overload System - S-80 XC and SX-85 XC
135
XC, SX-125 XC and SX-135 XC
135
Z-45 XC Models
137
P0-1 Check the Track Tension and Fastener Torque, TRAX Models
140
Programmed Maintenance Procedures
140
S-60, S-65 and Z-62 Models
140
P0-2 Check the Track Tension and Fastener Torque, TRAX Models
141
S-40 and S-45 Models
141
P0-3 Grease the Extendable Axles - S-100, S-105, S-120 and S-125
143
P0-4 Continental Engine Maintenance - under 1000 Hours
144
P0-5 Cummins Engine Maintenance - under 1000 Hours
145
P0-6 Deutz Engine Maintenance - under 1000 Hours
146
P0-7 Ford Engine Maintenance - under 1000 Hours
147
P0-8 Kubota Engine Maintenance - under 1000 Hours
148
P0-9 Perkins Engine Maintenance - under 1000 Hours
149
P0-10 GM .998L Engine Maintenance - under 1000 Hours
150
P0-11 GM 3.0L Engine Maintenance - under 1000 Hours
151
P1-1 Perform Engine Maintenance - 1000 Hours
152
P1-2 Replace the Drive Hub Oil
153
P2-1 Perform Engine Maintenance - 2000 Hours
156
P2-2 Test or Replace the Hydraulic Oil
158
P2-3 Replace the Hydraulic Filters
159
P2-4 Check the Free-Wheel Configuration
161
P2-5 Check the Boom Wear Pads
163
P2-6 Check the Extendable Axle Wear Pads - S-100, S-105, S-120, S-125, S-100HD and S-120HD
166
P2-7 Check the Turntable Rotation Gear Backlash
166
P2-8 Grease the Steer Axle Wheel Bearings, All 2WD Models, Except S-60, S-65, Z-60 DC/FE and Z-62
167
P2-9 Grease the Steer Axle Wheel Bearings, 2WD Models - S-60, S-65, Z-60 DC/FE and Z-62
169
P3-1 Perform Engine Maintenance - 3000 Hours
170
P4-1 Perform Engine Maintenance - 4000 Hours
171
P5-1 Perform Engine Maintenance - 5000 Hours
172
P6-1 Perform Engine Maintenance - 6000 Hours
172
P12-1 Perform Engine Maintenance - 12000 Hours
173
P12-2 Remove and Inspect the Boom Extend/Retract Cables
173
Cable Replacement Criteria
176
Genie S-65 Operator's Manual (68 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 10 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
9
Personal Safety
12
Work Area Safety
13
Legend
22
Controls
23
Inspections
30
Inspections
31
Operating Instructions
44
Transport and Lifting Instructions
57
Maintenance
60
Specifications
63
Genie S-65 Operator's Manual (61 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 3 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbols and Hazard Pictorials Definitions
5
Symbol and Hazard Pictorials Definitions
6
General Safety
7
Personal Safety
10
Work Area Safety
11
Legend
22
Controls
23
Inspections
31
Workplace Inspection
39
Operating Instructions
42
Emergency Stop
43
Transport and Lifting Instructions
52
Maintenance
55
Specifications
58
Genie S-65 Operator's Manual (59 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 2 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials
5
Symbol and Hazard Pictorials Definitions
6
General Safety
7
Personal Safety
10
Fall Protection
10
Work Area Safety
11
Electrocution Hazards
11
Legend
19
Controls
20
Inspections
28
Workplace Inspection
35
Operating Instructions
38
Emergency Stop
39
Transport and Lifting Instructions
48
Maintenance
51
Specifications
55
Genie S-65 Operator's Manual (60 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 4 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
6
General Safety
8
Personal Safety
11
Work Area Safety
12
Legend
21
Controls
22
Inspections
30
Operating Instructions
39
Emergency Stop
42
Transport and Lifting Instructions
51
Maintenance
54
Specifications
57
genie S-65 Operator's Manual (41 pages)
boom lift
Brand:
genie
| Category:
Lifting Systems
| Size: 1 MB
Table of Contents
Table of Contents
2
Safety Rules
3
Controls
11
Pre-Operation Inspection
14
Maintenance
16
Function Tests
20
Workplace Inspection
25
Operating Instructions
26
Transport and Lifting Instructions
31
Decals
34
Specifications
38
Genie S-60 & Genie S
39
Genie S-65 Operator's Manual (31 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 1 MB
Table of Contents
Table of Contents
2
Safety Rules
3
Electrocution Hazards
4
Controls
9
Pre-Operation Inspection
12
Maintenance
14
Function Tests
18
Work Place Inspection
23
Operating Instructions
24
Transport
27
Decals
28
Specifications
30
Genie S-65 Service Manual (12 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 0 MB
Genie S-65 Operator's Manual (7 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 0 MB
Table of Contents
Safety Rules
3
Construction Specifications
4
Workplace Inspection
6
Instructions for Use
7
Genie S-65 Operator's Manual (6 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 0 MB
Table of Contents
Safety Rules
3
Construction Specifications
4
Workplace Inspection
5
Instructions for Use
6
Genie S-65 Operator's Manual Supplement (7 pages)
Panel Cradle
Brand:
Genie
| Category:
Boom Lifts
| Size: 0 MB
Advertisement
Related Products
Genie S-60X
Genie S-60 HC
Genie S-60XC
Genie S-65 XC CE
Genie S-60
Genie S-40 TRAX
Genie S-120
Genie S-120HD
Genie Super-Straddle
Genie S Series
Genie Categories
Garage Door Opener
Lifting Systems
Boom Lifts
Security Camera
Digital Camera
More Genie Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL