Genie S-60 TraX Service Manual page 128

Section 4 • Repair Procedures
BOOM COMPONENTS
4 Disconnect the wire connectors from the bottom
of the platform control box.
Note: When installing the wire connectors to the
bottom of the platform control box, match the color
of the connectors to those on the control box to be
sure they are installed in the correct location.
5 Remove the mounting fasteners from the power
to platform outlet box bracket. Lay the outlet
box and bracket assembly off to the side.
6 Remove the hose and cable clamps from the
platform support and jib boom.
7 Tag, disconnect and plug the platform leveling
slave cylinder hydraulic hoses from the
bulkhead fittings on the side of the primary
boom. Cap the bulkhead fittings.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
8 Tag, disconnect and plug the hydraulic hoses
from the "V1" and "V2" ports of the jib boom/
platform rotate manifold. Cap the fittings on the
manifold.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
4 - 22
9 Remove the hose and cable cover from the side
10 Locate all electrical cables under the boom at
11 Tag and disconnect the electrical connectors for
12 Remove the retaining fasteners from the
13 Carefully pull the cables and connector
14 Tag, disconnect and plug all hydraulic hoses
15 Pull the hydraulic hoses out of the primary
16 Remove the cotter pin from the upper cable
Note: Always replace the cotter pin with a new one.
17 Remove the cable track pull tube guide
S-60 • S-65 • S-60 TRAX • S-65 TRAX
S-60 HC • S-60X • S-60XC
of the jib boom.
the pivot end that enter the cable track.
all cables that enter the cable track.
electrical connector receptacles for the cables
that enter the cable track.
receptacles out of the primary boom.
that enter the cable track from the bulkhead
fittings at the pivot end of the boom.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
boom.
track at the platform end of the boom.
fasteners from the cable track guide at the
platform end of the boom. Remove the cable
track guide from the boom.
December 2013
Part No. 147753