TOHATSU NB-1000 Service Manual page 96

2 stroke 1&2 cylinder models
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Cleaning and Inspection
All worn, damaged, or missing parts must be replaced.
1. Clean metal parts with solvent and dry with low pressure compressed
air. Clean plastic parts with dry cloth.
2. Inspect following components as follows:
10
Starter rewind spring for cracked or broken end loops.
• Ratchet and reel stopper springs for deformation or poor tension.
• Sliding plates, stopper components, and busing for cracks or
signs of wear.
• Reel assembly for wear.
• Starter housing for sharp or rough edges which could fray starter
rope.
11
Starter rope for frays and rope handle for damage.
Assembly – 5/8/9.8/9.9/15/18/25/30/40
For assembling, use the procedure reverse to the disassembly
12
while observing the following notes.
• When setting the starter spring (2) on the starter spring case (1),
direct the outer edge hook of the coil spring to the right and set it
in the notch of the starter spring case outer circumference.
• When winding the starter spring (2), rotate the reel (3) to the
direction of turn (left turn) at pulling out the rope. Then, set the
spring so that the reel rotates 1/4 of a turn to one and 1/4 of a
turn when rope is fully pulled out.
• Apply anti-freeze grease to both ends of the starter spring (2) and
sliding area between the starter shaft bolt (14) and friction plate.
• Tighten the starter shaft bolt to the specified toque.
1-/ 2-Cylinder
POWERHEAD
T1187
T1188
4-15

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2 stroke cylinder series

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