Chrysler PT Cruiser Service & Repair Manual page 1402

19 - 56 PUMP
HOSE - POWER STEERING PRESSURE/RETURN (Continued)
(22) Remove nuts securing charge air cooler hose
to bolts in engine's structural collar (Fig. 47).
Fig. 47 Charge Air Cooler Hoses
1 - CHARGE AIR COOLER
2 - HOSE - TURBOCHARGER TO CHARGE AIR COOLER
3 - NUT
(23) Remove bolts securing pressure/return hose
routing clamps to engine's structural collar (Fig. 48).
(24) Remove pressure/return hose assembly from
vehicle.
INSTALLATION - 2.4L TURBO
(1) Using a lint free towel, wipe clean open power
steering hose ends and power steering pump and
gear ports. Replace any used O-rings with new.
Lubricate O-rings with power steering fluid.
(2) Install power steering pressure/return hose
assembly into engine compartment from below.
(3) Attach pressure/return hose routing clamps to
engine's structural collar (Fig. 48). Tighten mounting
bolts to 61 N·m (45 ft. lbs.) torque.
(4) Attach charge air cooler hose to bolts in
engine's structural collar (Fig. 47). Tighten nuts to 31
N·m (23 ft. lbs.) torque.
(5) Position hose clamp onto end of return hose
(from steering gear) far enough to clear fitting on
internal cooler located within radiator portion of cool-
ing module.
(6) Slide return hose onto internal cooler fitting
(Fig. 46). Install hose clamp on hose past bead
formed into end of fitting and secure in place.
Fig. 48 Routing Clamp Bolts At Structural Collar
1 - ENGINE
2 - TRANSAXLE
3 - RETURN HOSE (SERVICED WITH PRESSURE HOSE)
4 - PRESSURE HOSE (SERVICED WITH RETURN HOSE)
(7) Position hose clamp onto end of return hose (at
steering gear) far enough to clear tube in steering
gear outlet port once installed.
(8) Slide return hose onto tube extending from
power steering gear outlet port (Fig. 45). Install hose
clamp on hose past bead formed into end of tube and
secure in place.
(9) Thread fluid pressure hose into inlet port on
power steering gear (Fig. 45). DO NOT TIGHTEN AT
THIS TIME.
(10) Install routing clip up from gear outlet tube
onto fluid pressure hose tube (Fig. 45).
(11) While making sure fluid pressure hose stays
in routing clip, parallel with return hose, tighten
pressure hose tube nut at gear to 47 N·m (35 ft. lbs.)
torque.
(12) lower vehicle
(13) Thread fluid pressure hose into power steer-
ing pump pressure
TIGHTEN AT THIS TIME.
(14) Install mounting bolt through routing bracket,
attaching pressure hose to front of engine (Fig. 44).
Tighten mounting bolt to 61 N·m (45 ft. lbs.) torque.
(15) Tighten pressure hose tube nut at pump to 68
N·m (50 ft. lbs.) torque.
port (Fig. 44). DO
PT
NOT