Chrysler PT Cruiser Service & Repair Manual page 1159

PT
INTAKE MANIFOLD (Continued)
(9) Connect Idle Air Control (IAC) motor and
Throttle Position Sensor (TPS) wiring connectors
(Fig. 118).
(10) Install throttle and speed control cables to
bracket. Connect cables to the throttle lever.
(11) Connect negative cable to battery.
(12) Install air cleaner housing and clean air hose.
Tighten clean air hose clamp to 1.7 N·m (15 in. lbs.).
(13) Connect make-up air hose and inlet air tem-
perature sensor (Fig. 116).
(14) Install engine cover by positioning on ball
studs and gently press down until seated (Fig. 117).
INSTALLATION - LOWER INTAKE MANIFOLD
(1) Clean all gasket surfaces.
(2) Position new seals on lower intake manifold, if
replaced (Fig. 126).
(3) Install lower intake manifold. Tighten fasten-
ers to 12 N·m (105 in. lbs.) in sequence shown in
(Fig. 127).
Fig. 126 Lower Intake Manifold Seals - Naturally
Aspirated Engine
1 - SEALS
Fig. 127 Lower Intake Manifold Tightening
Sequence
ENGINE 2.0L DOHC
(4) If removed, install the fuel rail assembly to
intake manifold. Tighten screws to 23 N·m (200 in.
lbs.).
(5) Connect fuel injector wiring harness.
(6) Inspect quick connect fittings for damage,
replace if necessary (Refer to 14 - FUEL SYSTEM/
FUEL DELIVERY/QUICK CONNECT FITTING -
STANDARD PROCEDURE). Lubricate tube with
clean engine oil. Connect fuel supply hose to fuel rail
assembly. Check connection by pulling on connector
to insure it locked into position.
(7) Install the screw attaching the oil dipstick tube
to lower intake manifold (Fig. 124).
(8) Install coolant outlet connector and thermostat
(Refer to 7 - COOLING/ENGINE/ENGINE COOL-
ANT THERMOSTAT - INSTALLATION).
(9) Install radiator upper hose.
(10) Install upper intake manifold (Refer to 9 -
ENGINE/MANIFOLDS/INTAKE
UPPER - INSTALLATION).
(11) Connect negative cable to battery.
(12) Fill the cooling system (Refer to 7 - COOL-
ING/ENGINE - STANDARD PROCEDURE).
(13) With the DRBIII
System Test to pressurize system to check for leaks.
CAUTION: When using the ASD Fuel System Test,
the Auto Shutdown (ASD) relay will remain ener-
gized for 7 minutes or until the ignition switch is
turned to the OFF position, or Stop All Test is
selected.
9 - 139
MANIFOLD
scan tool use ASD Fuel