Chrysler PT Cruiser Service & Repair Manual page 1824

23 - 96 BODY STRUCTURE
OPENING DIMENSIONS (Continued)
1 Hood to Grille
2 Hood to Fender
3 Hood to Door
4 Front Door to Fender
Fender to Sill
6 Front Door To Windshield Molding (A-Pillar)
7 Front & Rear Door to Roof
8 Front & Rear Door To Sill
9 Front Door to Rear Door
10 Rear Door to Body Side
11 Body Side to Fuel Filler
12 Liftgate to Body Side
13 Liftgate to Rear Fascia
14 Liftgate to Roof
Fig. 1 BODY GAP AND FLUSH
LOCATION
NOTE: ALL MEASUREMENTS ARE IN mm
GAP
// within 2.0
6.0 ± 1.0 // 1.0
5.0 ± 1.0 // 1.0
5.0 ± 1.0 // 1.0
4.5 ± 1.5 // 1.0
5.0 ± 1.75 // 1.0
6.0 ± 1.5 // 1.0
6.0 ± 1.5 // 1.0
4.5 ± 1.0 // 1.0
4.5 ± 1.0 // 1.0
3.0 ± 1.0 Consistent Within 1.0
4.0 ± 1.0 // 1.0
7.0 ± 1.5 // 1.5
8.0 ± 1.5 // 1.5
NOTE:
FLUSH
Grille Ends 5.0
Grille Center 7.0
Under flush ± 1.5
Fender Front Overflush 1.5 ± 1.0
Fender Middle & Rear ± 1.0
Consistent Within 1.0
± 1.5 Consistent within 1.0
+0.5 -1.5 Lower Area Underflush 1.0
± 1.0 Consistent within 1.0
± 1.0
± 1.0 Consistent Within 1.0
Overflush 2.0 ± 2.0 // 1.5
Underflush 1.0 ± 1.0
Excluding Door Header ± 1.5
Door Header ± 1.0
Front Door Lower Area Overflush 1.0
± 1.0 Consistent Within 1.0
± 1.0 Consistent Within 1.0
Body Side 0.5 Overflush ± 0.75
Liftgate Underflush 1.0 ± 1.0
Consistent Within 1.0
N/A
Liftgate Underflush 1.0 +1.0 -2.0
Consistent Within 1.5
PT