Chrysler PT Cruiser Service & Repair Manual page 1161

PT
EXHAUST MANIFOLD (Continued)
Fig. 131 Exhaust Manifold Support Bracket
Fig. 132 Exhaust Manifold Heat Shields
1 - UPPER HEAT SHIELD
2 - LOWER HEAT SHIELD
INSTALLATION
(1) Install a new exhaust manifold gasket. DO
NOT APPLY SEALER.
ENGINE 2.0L DOHC
(2) Position exhaust manifold in place. Tighten fas-
teners, starting at center and progressing outward in
both directions to 23 N·m (200 in. lbs.) (Fig. 133).
Raise and lower vehicle for fastener access as neces-
sary. Repeat tightening procedure until all fasteners
are at specified torque.
Fig. 133 Exhaust Manifold Tightening Sequence
(3) Install exhaust manifold heat shields (Fig.
132). Tighten bolts to 12 N·m (105 in. lbs.) (Fig. 128).
(4) Install exhaust manifold support bracket (Fig.
131).
(5) Install engine wiring heat shield (Fig. 130).
(6) Connect oxygen sensor electrical connector.
(7) Install exhaust pipe to manifold (Fig. 129).
Tighten fasteners to 28 N·m (250 in. lbs.).
(8) Install coolant recovery container (Refer to 7 -
COOLING/ENGINE/COOLANT RECOVERY CON-
TAINER - INSTALLATION).
(9) Install fasteners securing power steering fluid
reservoir to cylinder head.
(10) Connect MAP sensor electrical connector.
(11) Connect throttle and speed control cables to
the throttle lever and bracket.
(12) Connect negative cable to battery.
(13) Install clean air hose and air cleaner housing.
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