Camshaft Oil Seal(S) Removal; Installation - Chrysler PT Cruiser Service & Repair Manual

PT
CYLINDER HEAD (Continued)
• Install elbow
• Install turbocharger support bracket
• Install elbow support bracket
• Install turbocharger heat shields
(14) Install exhaust pipe to manifold. Tighten fas-
teners to 28 N·m (20 ft. lbs.).
(15) Install accessory drive belts (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -

INSTALLATION).

(16) Connect engine coolant temperature sensor
connector.
(17) Connect upper radiator hose. Connect heater
hoses to thermostat housing.
(18) Install heater tube support bracket to cylinder
head.
(19) Turbocharger equipped vehicles: Install
lower intake manifold support bracket (Fig. 24).
(20) Install fastener attaching dipstick tube to
lower intake manifold (Fig. 23) or (Fig. 24).
(21) Connect fuel supply line quick-connect at the
fuel rail assembly (Refer to 14 - FUEL SYSTEM/
FUEL DELIVERY/QUICK CONNECT FITTING -
STANDARD PROCEDURE).
(22) Install upper intake manifold (Refer to 9 -
ENGINE/MANIFOLDS/INTAKE
INSTALLATION).
(23) Fill cooling system (Refer to 7 - COOLING/
ENGINE - STANDARD PROCEDURE).
(24) Connect negative cable to battery.
(25) Install clean air hose and air cleaner housing
(Refer to 9 - ENGINE/AIR INTAKE SYSTEM/AIR
CLEANER HOUSING - INSTALLATION).
CAMSHAFT OIL SEAL(S)
REMOVAL
(1) Remove timing belt (Refer to 9 - ENGINE/
VALVE TIMING/TIMING BELT AND SPROCKETS -
REMOVAL).
(2) Hold each camshaft sprocket with Special Tool
6847 while removing center bolt (Fig. 33).
(3) Remove camshaft sprockets.
(4) Remove rear timing belt cover (Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT COVER(S)
- REMOVAL).
(5) Remove camshaft seal using Special Tool
C-4679A (Fig. 34).
CAUTION: Do not nick shaft seal surface or seal
bore.
1 - SPECIAL TOOL 6847
MANIFOLD -
Fig. 34 Camshaft Oil Seal - Removal With C-4679A
1 - SPECIAL TOOL C-4679
INSTALLATION
or nicks. Polish with 400 grit paper if necessary.
Special Tool MD-998306 until flush with head (Fig.
35).
ENGINE/VALVE TIMING/TIMING BELT COVER(S)
- INSTALLATION).
with Special Tool 6847 and tighten center bolt to 115
N·m (85 ft. lbs.) (Fig. 33).
ENGINE/VALVE
SPROCKETS - INSTALLATION) (Refer to 9 -
ENGINE 2.4L DOHC
Fig. 33 Camshaft Sprocket - Removal/Installation
(1) Shaft seal surface must be free of varnish, dirt
(2) Install camshaft seals into cylinder head using
(3) Install timing belt rear cover (Refer to 9 -
(4) Install camshaft sprockets. Hold each sprocket
(5) Install timing belt and front covers (Refer to 9 -
TIMING/TIMING
9 - 179
BELT AND