Glass Panel - Chrysler PT Cruiser Service & Repair Manual

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23 - 86
SUNROOF
WIND DEFLECTOR (Continued)
(2) Push arms down and forward to engage spring
hooks.
(3) Rotate wind deflector forward into correct posi-
tion. Depress wind deflector down onto front cross-
member to check spring function.
(4) Install two screw attaching wind deflector
straps to front crossmember (Fig. 5). Tighten screws
to 1 N·m (9 in. lbs.) torque.

GLASS PANEL

REMOVAL
(1) Move the glass panel to the closed position.
(2) Slide sunshade rearward to the open position.
(3) Remove the four glass panel screws (Fig. 6).
(4) Lift off glass panel and remove from vehicle.
Fig. 6 GLASS PANEL
1 - SCREWS
2 - GLASS PANEL
3 - MODULE ASSEMBLY
INSTALLATION
(1) Position glass panel on to mechanism lift arms.
(2) Start the four attaching screws, do not fully
tighten (Fig. 6).
(3) Adjust sunroof glass(Refer to 23 - BODY/SUN-
ROOF/GLASS PANEL - ADJUSTMENTS).
(4) Verify sunroof operation and alignment.
ADJUSTMENTS
SUNROOF GLASS PANEL ADJUSTMENT
(1) Move the sunshade rearward to the open posi-
tion.
(2) Move the sunroof glass panel to the fully closed
position.
(3) Loosen the forward attaching screws on each
side enough to make the front of the glass to adjust
up or down (Fig. 6).
(4) Adjust the front surface of the sunroof glass
panel 1.75 mm to 2.75 mm (0.07 in. to 0.11 in.) below
the top surface of the roof.
NOTE: Top of the glass seal is 2.5 mm (0.1 in.)
higher than the surface of the sunroof glass. Mea-
sure at 300 mm (11.8 in.) outboard of the center line
of the vehicle.
(5) Tighten the front glass panel attaching two
screws to 3.5 N·m (31 in. lbs.) torque (Fig. 6).
(6) Loosen the rear screws on each side enough to
make the rear adjustment (Fig. 6).
(7) Adjust the rear surface of the sunroof glass
panel 0.75 mm to .75 mm (0.03 in. to 0.07 in.) below
the top surface of the roof.
(8) Tighten the rear glass panel attaching two
screws to 3.5 N·m (31 in. lbs.) torque (Fig. 6).
(9) Check for proper fit. If not OK, repeat glass
panel adjustment.
SUNROOF SUNSHADE
REMOVAL
(1) Remove sunroof glass panel (Refer to 23 -
BODY/SUNROOF/GLASS PANEL - REMOVAL).
(2) From the top of the vehicle through the roof
opening remove the two screws (one LH and one RH
side) attaching trough assembly to trough guides
(Fig. 7).
Fig. 7 GUIDE ASSEMBLY TROUGH
1 - TROUGH
2 - TROUGH GUIDE
3 - SCREW
(3) Remove trough assembly.
PT

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