Specifications; 2.4L Engine - Chrysler PT Cruiser Service & Repair Manual

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9 - 166
ENGINE 2.4L DOHC
ENGINE 2.4L DOHC (Continued)
(38) Connect engine wiring harness at Powertrain
Control Module (PCM).
(39) Connect throttle and speed control cables.
(40) Install battery tray and battery (Refer to 8 -
ELECTRICAL/BATTERY
INSTALLATION).
(41) Connect cables to battery.
(42) Install air cleaner housing assembly and con-
nect clean air hose (Refer to 9 - ENGINE/AIR
INTAKE
SYSTEM/AIR
INSTALLATION).
(43) Install oil filter. Fill engine crankcase with
proper oil to correct level.
(44) Fill power steering system.
(45) Fill cooling system (Refer to 7 - COOLING/
ENGINE - STANDARD PROCEDURE).
(46) Evacuate and recharge A/C system (Refer to
24 - HEATING & AIR CONDITIONING - STAN-
DARD PROCEDURE).
(47) Start engine and run until operating temper-
ature is reached.
(48) Perform torque strut adjustment procedure
(Refer
to
9
-
ENGINE/ENGINE
TORQUE STRUT - ADJUSTMENTS).
(49) Adjust transmission linkage, if necessary.

SPECIFICATIONS

2.4L ENGINE

DESCRIPTION
General Specification
Type
Number of Cylinders
Displacement
Bore
Stroke
Compression Ratio
Non-Turbo
Turbo
Firing Order
Compression Pressure
Max. Variation Between
Cylinders
SYSTEM/BATTERY
CLEANER
HOUSING
MOUNTING/
SPECIFICATION
In-Line OHV, DOHC
4
2.4 Liters
(148 cu. in.)
87.5 mm
(3.445 in.)
101.0 mm
(3.976 in.)
9.5:1
8.1:1
1-3-4-2
1172–1551 kPa
(170–225 psi)
25%
DESCRIPTION
Cylinder Bore Diameter
-
Out-of-Round (Max.)
Taper (Max.)
-
Piston Diameter
Clearance @ 14 mm
(0.551 in.) from bottom of
skirt (Non-Turbo)
Clearance @ 22 mm
(0.866 in.) from bottom of
skirt (Turbo)
Weight
Land Clearance
(Diametrical)
Piston Length
Non-Turbo
Piston Ring Groove
Depth No. 1
Piston Ring Groove
Depth No. 2
Piston Ring Groove
Depth No. 3
Clearance in Piston
Clearance in Connecting
Rod
Diameter
End Play
Length
SPECIFICATION
Cylinder Block
87.4924–87.5076 mm
(3.4446–3.4452 in.)
0.051 mm
(0.002 in.)
0.051 mm
(0.002 in.)
Pistons
87.463–87.481 mm
(3.4434–3.4441 in.)
0.024–0.057 mm
(0.0009–0.0022 in.)
0.024–0.057 mm
(0.0009–0.0022 in.)
346–356 grams
(12.20–12.56 oz.)
0.614–0.664 mm
(0.024–0.026 in.)
66.25 mm
(2.608 in.)
Turbo
61.43 mm
(2.419 in.)
4.640–4.784 mm
(0.182–0.188 in.)
4.575–4.719 mm
(0.180–0.185 in.)
4.097–4.236 mm
(0.161–0.166 in.)
Piston Pins
0.005–0.018 mm
(0.0002–0.0008 in.)
Interference
21.998–22.003 mm
(0.8660–0.8662 in.)
None
72.75–73.25 mm
(2.864–2.883 in.)
PT

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