Chrysler PT Cruiser Service & Repair Manual page 1812

23 - 84 SUNROOF
SUNROOF MODULE ASSEMBLY (Continued)
(2) While supporting the sunroof module tighten
the six module attaching screws (Fig. 1). Tighten to
9.5 N·m (84 in. lbs.) torque.
(3) Install the two bracket screws at the rear of
the module. Tighten to 9.5 N·m (84 in. lbs.) torque.
(4) Connect the drain tubes to the sunroof.
(5) Connect wire harness.
(6) Install headliner(Refer to 23 - BODY/INTERI-
OR/HEADLINER - INSTALLATION).
(7) Install sunroof control switch (Refer to 23 -
BODY/SUNROOF/CONTROL SWITCH - INSTALLA-
TION).
(8) Connect battery negative cable.
(9) Test sunroof operation, adjust as necessary(Re-
fer to 23 - BODY/SUNROOF/GLASS PANEL -
ADJUSTMENTS).
(10) Install sunroof opening trim lace position(Re-
fer to 23 - BODY/SUNROOF/OPENING TRIM LACE
- INSTALLATION).
ELECTRONIC CONTROL
MODULE
REMOVAL
(1) Remove sunroof module assembly(Refer to 23 -
BODY/SUNROOF/MODULE ASSEMBLY - REMOV-
AL).
(2) Cut wire retaining tape near motor being care-
ful not to cut wires.
(3) Disconnect drive motor's wire harness.
(4) Remove three motor assembly retaining screws
from bottom side of motor, and remove motor assem-
bly (Fig. 2).
(5) From top side of module assembly, remove one
attaching screw from control module.
(6) Disconnect the two wire connectors from elec-
tronic control module assembly.
(7) Remove control module.
INSTALLATION
(1) Check glass assembly position. Adjust to full
closed position. Insert pin into holes in lift arm
assembly to check position (Fig. 3).
(2) Check electronics module and ensure it's in the
full closed position.
(3) Set new electronic module in position on top
side of motor mounting bracket engaging drive cables
with pinion gear in electronics module.
(4) Install one screw to attach electronics module
to motor bracket. Tighten screw to 3 N·m (27 in. lbs.)
torque.
(5) Install motor assembly to motor bracket and
electronics module with three screws. Tighten screw
to 3 N·m (27 in. lbs.) torque.
Fig. 2 CONTROL MODULE
1 - MOTOR BRACKET
2 - CABLES
3 - SCREW
4 - CONTROL MODULE
Fig. 3 LIFT ARM POSITIONING
1 - GLASS BRACKET
2 - LIFT ARM
3 - ALIGNMENT PIN
(6) Connect electrical connectors to module assem-
bly wire harness. Secure any loose wires.
(7) Install sunroof module assembly(Refer to 23 -
BODY/SUNROOF/MODULE ASSEMBLY - INSTAL-
LATION).
SUNROOF DRIVE MOTOR
REMOVAL
(1) Remove sunroof opening trim lace(Refer to 23 -
BODY/SUNROOF/OPENING TRIM LACE - REMOV-
AL).
PT