Installation - Chrysler PT Cruiser Service & Repair Manual

9 - 66 ENGINE 1.6L SOHC
TIMING CHAIN COVER (Continued)
Fig. 108 Camshaft Timing Mark
1 - CYLINDER HEAD COVER SEALING SURFACE
2 - CAMSHAFT SPROCKET MARK
Fig. 109 Crankshaft Timing Mark
1 - PAINT MARK ON CRANKSHAFT SPROCKET
2 - ENGINE BLOCK BOSS
3 - CRANKSHAFT SPROCKET
(7) Remove the accessory drive belt splash shield.
(8) Remove the accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
(9) Remove the crankshaft vibration damper (Refer
to 9 - ENGINE/ENGINE
DAMPER - REMOVAL).
(10) Remove the accessory drive belt tensioner
(Refer to 7 - COOLING/ACCESSORY DRIVE/BELT
TENSIONERS - REMOVAL).
BLOCK/VIBRATION
(11) Remove the accessory drive belt idler pulley
(Refer to 7 - COOLING/ACCESSORY DRIVE/IDLER
PULLEY - REMOVAL).
(12) Remove the
mounting bolts and position compressor out of the
way. Do Not disconnect lines from air conditioning
compressor. Support air conditioning compressor with
suitable strap.
(13) Remove the power steering pump/water pump
mounting bolts and position pump out of the way.
(14) Remove the timing cover bolts. Note the loca-
tion of the shoulder bolt(s).
(15) Remove the timing cover (Fig. 110).
Fig. 110 Timing Chain Cover
1 - FRONT CRANKSHAFT OIL SEAL
2 - TIMING CHAIN COVER

INSTALLATION

(1) Clean all sealing surfaces.
(2) Replace timing cover seals (Fig. 111).
(3) Apply a 3.2 mm (0.125 in.) bead of Mopar
Engine RTV GEN II at the parting line of the engine
block/bedplate as shown in (Fig. 112).
(4) Prime oil pump before installation by filling
rotor cavity with engine oil.
(5) Align oil pump rotor flats with flats on crank-
shaft as you install the timing cover to the block.
Hand start all fasteners. Torque fasteners in the
sequence shown in (Fig. 113) to 12 N·m (105 in. lbs.).
(6) Install the power steering/water pump. Tighten
bolts to 28 N·m (250 in. lbs.).
(7) Install air conditioning compressor. Tighten
bolts to 28 N·m (250 in. lbs.).
air conditioning compressor
PT