Chrysler PT Cruiser Service & Repair Manual page 1123

PT
CAMSHAFT(S) (Continued)
(1) Lubricate all camshaft bearing journals, rocker
arms and camshaft lobes.
(2) Install all rocker arms in original positions, if
reused.
(3) Position camshafts on cylinder head bearing
journals. Install right and left camshaft bearing caps
No. 2 – 5 and right No. 6. Tighten M6 fasteners to 12
N·m (105 in. lbs.) in sequence shown in (Fig. 34).
(4) Apply Mopar Gasket Maker to No. 1 and No.
6 bearing caps (Fig. 35). Install bearing caps and
tighten M8 fasteners to 28 N·m (250 in. lbs.).
Fig. 34 Camshaft Bearing Cap Tightening Sequence
Fig. 35 Camshaft Bearing Cap Sealing
1 - 1.5 mm (.060 in.) DIAMETER BEAD OF MOPAR GASKET
MAKER
NOTE: Bearing end caps must be installed before
seals can be installed.
(5) Install camshaft oil seals (Refer to 9 -
ENGINE/CYLINDER
SEAL(S) - INSTALLATION).
(6) Install camshaft target magnet and camshaft
position sensor.
(7) Install cylinder head cover (Refer to 9 -
ENGINE/CYLINDER
COVER - INSTALLATION).
HEAD/CAMSHAFT
HEAD/CYLINDER
(8) Install timing belt rear cover and camshaft
sprockets (Refer to 9 - ENGINE/VALVE TIMING/
TIMING BELT COVER(S) - INSTALLATION).
(9) Install timing belt (Refer to 9 - ENGINE/
VALVE TIMING/TIMING BELT AND SPROCKETS -
INSTALLATION).
CYLINDER HEAD COVER
REMOVAL
(1) Remove upper intake manifold (Refer to 9 -
ENGINE/MANIFOLDS/INTAKE
REMOVAL).
(2) Remove ignition coil and spark plug wires.
(3) Disconnect PCV and make-up air hoses from
cylinder head cover (Fig. 36).
(4) Remove cylinder head cover bolts.
CAUTION: When removing cylinder head cover
bolts, be careful not to interchange the two (2) cen-
ter bolts with the seven (7) perimeter bolts. The two
(2) center bolts contain an aluminum washer
between the bolt head and torque limiter for sealing
purposes.
(5) Remove cylinder head cover from cylinder
head.
OIL
1 - PCV HOSE
2 - MAKE-UP AIR HOSE
INSTALLATION
HEAD
NOTE: Replace spark plug well seals and bolt seals
when installing a new cylinder head cover gasket.
ENGINE 2.0L DOHC
Fig. 36 PCV and Make-up
9 - 103
MANIFOLD -