Installing Cylinder Head Cover; Installing Fan Shroud; Installing Intake Air Silencer; Installing The Intake Air Duct - BMW F 650 GS Repair Manual

•
Before installing new shim, check thickness with
a micrometer.
•
Position the shim in the bucket tappet.
•
Carefully release the clamp on the shaft, then re-
move the shaft and the hold-down assembly.
e
Caution:
Check that the shim is correctly seated in the bucket
tappet.
•
Installation is the reverse of the removal proce-
dure: pay particular attention to the following.

Installing cylinder head cover

•
Before installing the cylinder head cover, remove
all traces of the gasket and clean the sealing face
with degreasing agent. Also clean the groove
and the seating faces for the gasket.

Installing fan shroud

1
•
Engage the tabs at the top and bottom of fan
shroud (2) in the hooks on the radiator (1).

Installing intake air silencer

L
Note:
Do not reinstall the intake air silencer at this stage, if
the fuel filter has to be removed.
Make sure that the intake pipe is correctly seated on
the throttle flap stub.

Installing the intake air duct

•
Introduce the fits of intake air silencer (5) with air
filter element (6) and intake air duct (4) into the
guide on the battery tray (3)/connecting flange.
•
If necessary, top up the coolant level in the ex-
pansion tank.
Valve clearances:
Inlet valve ............... 0.05...0.10 m (0.002...0.004 in)
2
Exhaust valve ...... 0.25...0.30 mm (0.010...0.012 in)
X
Tightening torques:
Cylinder head cover to cylinder head ........... 10 Nm
Ignition coil to cylinder head........................... 9 Nm
Lid of electronic equipment box ..................... 4 Nm
Spark plug in cylinder head .......................... 20 Nm
Oil tank to intake air silencer .......................... 9 Nm
Intake air silencer to frame ............................. 9 Nm
Connecting flange, air filter box
E000180
to battery tray................................................. 5 Nm
Expansion tank to radiator ............................. 9 Nm
Trim panel/cover ............................................ 3 Nm
4
3
5
6
E130090
00.23