Installing Selector Shaft; Installing Selector Forks; Installing Selector Drum - BMW F 650 GS Repair Manual

Installing selector shaft

23 00 640
•
Install index lever (2) with index spring (1) in
housing.
8
7
6
5
•
Engage pawl spring (4) on shift pawl (3).
•
Insert selector shaft (6) in housing and secure in-
dex lever (5) in position.
•
Push hairpin spring (7) with sleeve (8) on to se-
lector shaft (7).
•
Engage the hairpin spring to the bearing journal.
23 00 658
11
1
2
10
F230100
•
Insert selector fork (9) in shift gear of counter-
shaft.
•
Insert selector rod and swivel together with the
selector fork in the direction of the crankshaft.
•
Insert selector forks (10, 11) in the correspond-
ing shift gears of the mainshaft.
•
Insert selector rod and swivel it outwards togeth-
er with the selector forks.
•
Drive the selector shafts onto their seats with
light blows of a plastic-faced hammer.
23 00 651
3
•
Install the selector drum in the neutral position.
4
The contact pin in the plastic plate is above the
neutral indicator switch in the housing.
F230110 •
Press back index lever and selector pawl and in-
stall selector drum.
•
Move index lever and selector pawl into mesh.
•
Turn selector forks so that they engage the se-
lector drum.
L
Note:
Select all gears in succession, at the same time
checking that the selector pawl is withdrawn freely
from the selector drum in all gears.
•
Check gearbox functions.
– Assemble the engine.
....................................................See Group 11
a
L
Note:
The clicking sound as the selector pawl engages
must be clearly audible.

Installing selector forks

Installing selector drum

9
F230120
23.13