Table of Contents
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Chapters
Table of Contents
Related Manuals for BMW F 650 CS
Summary of Contents for BMW F 650 CS
- Page 1 Repair Manual F 650 CS BMW Motorrad After Sales...
- Page 2 Issued by © BMW Motorrad After Sales UX-VS-2 All rights reserved. Not to be reprinted, translated or duplicated either wholly or in part without prior written permission. Errors and omissions excepted; subject to technical amendment. Printed in Germany 06/01...
- Page 3 A new issue of this repair manual will be published if amendments or additions (supplements) are needed. All information in both text and illustrations refers to motorcycles in standard condition or with genuine BMW accessories installed, and not to motorcycles which have been modified in any way to depart from the manufacturer’s specification.
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Page 4: Key To Symbols
The list of contents is followed by the technical data table. Key to symbols In this Repair Manual for the F 650 CS model, the following symbols are used; their meanings are explained in the table. Special instructions aimed at improving the work procedures... -
Page 5: Maintenance Schedule
Job Order No. Date Mechanic’s signature Read the fault code memory with the BMW MoDiTeC Change the engine oil [engine only] while at regular operating temperature and replace the oil filter element Change the engine oil [engine and oil tank] while at regular operating temperature and replace the oil filter element if motorcycle is used only for short journeys or at outside temperatures below 0°C (32°F): every... -
Page 6: Pre-Delivery Check
BMW Motorrad Pre-delivery check F 650 CS Customer Licence No. Pre-delivery check Job Order No. Mechanic’s signature Check the shipping pallet for damage Unpack the motorcycle Inspect motorcycle for damage Check complete specification delivery: – tools – handbooks and documents –... -
Page 7: Specifications
BMW Motorrad Service data F 650 CS Item Desired value Units / Specifications Oil capacities Litres (Imp. pints/US quarts) Engine (incl. filter) 0.5 (0.88/0.53) Specification: see latest Service Information Litres (Imp. pints/US quarts) Engine (incl. filter) and oil tank 2.5 (4.4/2.64) - Page 8 Contents << Back Group / Chapter 00 Tightening torques, Operating fluids 00 Pre-delivery check 00 Maintenance 11 Engine 12 Engine electrics 13 Fuel preparation and control 16 Fuel tank and lines 17 Radiator 18 Exhaust system 21 Clutch 23 Gearbox 27 Chain/belt drive 31 Front forks >>...
- Page 9 >> Continuation Group / Chapter 32 Steering 33 Rear wheel drive 34 Brakes 36 Wheels and tyres 46 Frame 51 Equipment 61 General electrical equipment 62 Instruments 63 Lights << Back...
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Page 10: Table Of Contents
00 Tightening torques, Operating fluids Contents Page Tightening torques ........................3 11 Engine ............................3 12 Engine electrics ........................4 13 Fuel preparation and control ....................5 16 Fuel tank and lines ........................5 17 Radiator ............................5 18 Exhaust system .........................6 21 Clutch ............................6 23 Transmission ..........................6 27 Chain/belt drive .........................7... - Page 11 00.2...
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Page 12: Tightening Torques
Tightening torques Model F 650 CS Connection 11 Engine Freewheel housing and freewheel (clean thread + Loctite 648) Engine block Double drive gear on crankshaft (clean thread + Loctite 243) Driver to countershaft (clean thread + Loctite 243) Pressure plate... -
Page 13: Engine Electrics
Model F 650 CS Connection 11 Engine Cylinder head cover Machine screw (hole for locating screw) Model F 650 CS Connection 12 Engine electrics Spark plug Magnetic hub to crankshaft (clean thread + Loctite 243) Signal transmitter Engine block cover, left/right... -
Page 14: Fuel Preparation And Control
Model F 650 CS Connection 13 Fuel preparation and control Air intake pipe to cylinder head Fuel filter to stowage-compartment frame Injector holder to throttle valve Fuel hose to injection nozzle holder Fuel return hose to pump unit Intake air pipe to intake air silencer... -
Page 15: Exhaust System
Model F 650 CS Connection 18 Exhaust system Oxygen sensor to exhaust elbow Exhaust manifold to cylinder head Silencer to exhaust manifold (Torca clamp) Silencer to rear frame Guards to silencer Model F 650 CS Connection 21 Clutch Driver (clean thread + Loctite 243) -
Page 16: Chain/Belt Drive
Model F 650 CS Connection 27 Chain/belt drive Drive sprocket cover to engine Belt cover to swinging arm Eccentric clamp Initial tightening Belt sprocket to gearbox output shaft (clean thread + Loctite 638) Model F 650 CS Connection 31 Front fork... -
Page 17: Rear Wheel Drive
Model F 650 CS Connection 33 Rear wheel drive Suspension strut to frame Wrench angle ° 45 ± 15 Suspension strut to angled lever Swinging-fork pivot axle Struts to swinging arm Struts to angled lever Angled lever to frame Wrench angle °... -
Page 18: Wheels And Tyres
Model F 650 CS Connection 34 Brakes Brake lines/hoses Brake hose to brake caliper Brake hose to rear brake caliper Brake hose to brake lever fitting Brake hoses to distributor Brake hose to bracket, rear Brake line to master brake cylinder, rear... -
Page 19: Frame
Model F 650 CS Connection 46 Frame Covers, right and left, to main frame Covers, right and left, to air guide Cover, front, to covers, right and left Cover, front to main frame Cover, rear, to covers left and right and to... -
Page 20: Equipment
Model F 650 CS Connection 46 Frame Frame Drain plug, on-frame oil tank Oil strainer to frame Oil feed and return lines to main frame Oil tank cover to frame Footrest rubber to rear footrest Fairing bracket to main frame... -
Page 21: General Electrical Equipment
Model F 650 CS Connection 61 General electrical equipment Cable to idle-indicator switch Idle-indicator switch (clean thread + Loctite 243) Cover for hazard warning flasher switch Clutch switch to handlebar fitting Positive/ground leads, battery Ignition/light switch with cap to ignition/... -
Page 22: Table Of Operating Fluids
Table of operating fluids Item Order number Quantity Lubricant Staburags NBU 30 PTM High-performance lubricating grease 07 55 9 056 992 75 g tube Optimoly MP 3 High-performance lubricating grease 07 55 9 062 476 100 g tube Optimoly TA High-temperature assembly grease 18 21 9 062 599 100 g tube Silicone grease 300, heavy... - Page 23 83 19 9 407 855 500 ml spray housings Crack testing agent for aluminium Developer MR 70 81 22 9 407 495 500 ml spray housings Installation aid BMW chilling spray Cooling spray 83 19 9 407 762 300 ml spray 00.14...
- Page 24 00 Pre-delivery check Contents Page General view of crated motorcycle ...................17 Checking the shipping crate for damage ..............18 In case of damage in Germany ....................18 In case of damage in importer markets ................18 Unpack the motorcycle ......................18 Inspecting motorcycle for damage ...................19 Checking that delivery is complete ..................19...
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Page 26: General View Of Crated Motorcycle
General view of crated motorcycle K14009440 00.17... -
Page 27: Checking The Shipping Crate For Damage
Check the contents of the enclosed pack of delay. items: – Mirrors with clamping screws and nuts – Rider's Manual – Maintenance Instructions – Booklet listing service centres in Europe – BMW emergency service sticker – Handling instructions for batteries 00.18... -
Page 28: Inspecting Motorcycle For Damage
Installing remaining items on 00 11 00 11 motorcycle • Check for damage. • Use the “express handling service” to notify BMW Motorrad, UX-VS-1 Fax:+ 49 89-382-33220 • Rectify the fault. • If parts are needed, order them through the usual channel. -
Page 29: Filling And Charging The Battery
Filling and charging the battery 61 21 Removing the battery 61 21 010 – Place the motorcycle on the auxiliary stand, BMW No. 00 1 620. – Remove seat. • Remove securing screws for stowage-compart- ment rail (1) and remove left stowage-compart- ment rail;... -
Page 30: Filling And Charging The Battery
- UPPER LEVEL- - LOWER LEVEL- K14000460 Filling and charging the battery • 61 21 The battery does not achieve full charge capacity from being filled, so it has to be charged with a battery charger. Warning: Battery acid is highly caustic. Protect your eyes, face, hands, clothing and the Note: paintwork. -
Page 31: Checking Engine Oil Level
Left and right covers to main frame ....2 Nm Left and right covers to air duct...... 3 Nm Turn indicators, left and right, to fairing bracket... 3 Nm Stowage-compartment railing to stowage- compartment frame ........9 Nm BMW recommends Castrol 00.22... -
Page 32: Final Inspection And Function Check
Final cleaning 00 11 459 • Clean the motorcycle. Note: Do not use a steam or high-pressure water jet. The high steam or water pressure could damage seals, the hydraulic system or electrical components. BMW recommends Castrol 00.23... - Page 33 00.24...
- Page 34 00 Maintenance Contents Page Key to maintenance intervals ....................29 Reading the fault code memory with the MoDiTeC ..........30 (Inspections I, II, III and IV) .........................30 Changing the engine oil [engine only] and oil filter element ......30 (Inspection I) ............................30 Preparatory work ...........................30 Draining engine oil ........................30...
- Page 35 Contents Page Adjusting valve clearances ......................40 Installing cylinder head cover ......................41 Replacing spark plug .......................42 (Inspection III) ............................42 Emptying drain from intake air silencer .................42 (Inspections I, II and III) ........................42 Replacing air cleaner element ....................43 (Inspection III) ............................43 Replacing fuel filter ........................44 (Inspection III, every 40,000 km/24,000 miles) ...................44 Checking clutch play, adjusting if necessary...