BMW F 650 CS Manual

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Repair manual (35 pages)

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Maintenance Instructions

F 650 CS

BMW Motorrad

On-board

documentation

consisting of

Rider's Manual

and Maintenance

Instructions

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Summary of Contents for BMW F 650 CS

Page 1 Maintenance Instructions F 650 CS BMW Motorrad BMW Motorrad BMW Motorrad BMW Motorrad BMW Motorrad BMW Motorrad BMW Motorrad BMW Motorrad BMW Motorrad BMW Motorrad BMW Motorrad BMW Motorrad BMW Motorrad BMW Motorrad BMW Motorrad BMW Motorrad On-board On-board On-board...
Page 2 Please note Warning: This symbol indicates precau- tions and measures which are essential in protecting the rider or other persons from severe or fatal injury. Attention: Specific instructions and safety precautions intended to prevent damage to the motorcycle. Disre- garding them may render the war- ranty invalid.
Page 3 Inspection work needed. dealers are fully informed about all aspects of your motorcycle Important: and will gladly advise and assist BMW refuses to accept liability you. for damage or consequential damage due to repairs or serv- Best wishes, ice work carried out by other...
Page 4: Important Safety Information
BMW cannot assess every sin- gle product of outside origin in order to decide whether it can be used on or with a BMW vehi- cle without constituting a safety hazard. For your own safety, use only...
Page 5: Maintenance Work
Maintenance work is divided up into Service, Inspection and Annual Inspection. BMW Inspection, 1,000 km (600 miles) BMW running-in check after the first 1,000 km (600 miles). BMW Service After the first 10,000 km (6,000 miles) and every further 20,000 km (12,000 miles) (30,000 km…, 50,000 km …,...
Page 6: Confirmation Of Maintenance Work
Confirmation of maintenance work BMW Service, Pre-delivery Check 10,000 km (6,000 miles) Carried out in accordance with manufacturer’s instructions Carried out in accordance with manufacturer’s instructions Odometer reading Odometer reading Date, stamp, signature Date, stamp, signature BMW Inspection, BMW Inspection,...
Page 7 Confirmation of maintenance work BMW Service BMW Service 30,000 km 50,000 km (18,000 miles) (30,000 miles) Carried out in accordance with Carried out in accordance with manufacturer’s instructions manufacturer’s instructions Odometer reading Odometer reading Date, stamp, signature Date, stamp, signature...
Page 8 Confirmation of maintenance work BMW Service BMW Service 70,000 km 90,000 km (42,000 miles) (54,000 miles) Carried out in accordance with Carried out in accordance with manufacturer’s instructions manufacturer’s instructions Odometer reading Odometer reading Date, stamp, signature Date, stamp, signature...
Page 9 Confirmation of maintenance work BMW Service, BMW Service 110,000 km 130,000 km (66,000 miles) (78,000 miles) Carried out in accordance with Carried out in accordance with manufacturer’s instructions manufacturer’s instructions Odometer reading Odometer reading Date, stamp, signature Date, stamp, signature...
Page 10: Annual Inspection
Confirmation of maintenance work Annual Inspection Annual Inspection Carried out in accordance with Carried out in accordance with manufacturer’s instructions manufacturer’s instructions Brake fluid changed: Brake fluid changed: Coolant changed: Coolant changed: Date, stamp, signature Date, stamp, signature Annual Inspection Annual Inspection Carried out in accordance with Carried out in accordance with...
Page 11 Confirmation of maintenance work Annual Inspection Annual Inspection Carried out in accordance with Carried out in accordance with manufacturer’s instructions manufacturer’s instructions Brake fluid changed: Brake fluid changed: Coolant changed: Coolant changed: Date, stamp, signature Date, stamp, signature Annual Inspection Annual Inspection Carried out in accordance with Carried out in accordance with...
Page 12 Confirmation of maintenance work Annual Inspection Annual Inspection Carried out in accordance with Carried out in accordance with manufacturer’s instructions manufacturer’s instructions Brake fluid changed: Brake fluid changed: Coolant changed: Coolant changed: Date, stamp, signature Date, stamp, signature Annual Inspection Annual Inspection Carried out in accordance with Carried out in accordance with...
Page 13: Confirmation Of Service
Confirmation of service Record of all work carried out in workshop Work carried out km/miles Date The list is intended as a record of maintenance, warranty and repair work, the installation of accessories and, if appropriate, special campaign work.
Page 14 Confirmation of service Record of all work carried out in workshop Work carried out km/miles Date The list is intended as a record of maintenance, warranty and repair work, the installation of accessories and, if appropriate, special campaign work.
Page 15 Confirmation of service Odometer replaced Odometer replaced Odometer reading is not total Odometer reading is not total distance covered. distance covered. Odometer reading Odometer reading Date, stamp, signature Date, stamp, signature Odometer replaced Odometer replaced Odometer reading is not total Odometer reading is not total distance covered.
Page 16: General Instructions
General instructions Warning: When the engine is running or the ignition is switched on, do not touch electrically live components, terminals or wiring. – Risk of fatal accident Work on the electrical system only when the circuit has been interrupted (ignition and lights switched off).
Page 17 Keep to the specified Inspec- cle dealer possesses the nec- tion and Service intervals. essary technical know-how and BMW refuses to accept liability employs company-trained staff. for damage or consequential They can make sure that your damage due to repairs or serv-...
Page 18 Genuine BMW parts ment system represents an For reasons of safety, use only increased safety risk for the genuine BMW parts and acces- rider. sories. Genuine BMW parts are identi- cal with those fitted to your...
Page 19: Auxiliary Stand
• Place the auxiliary stand cial tool No. 00 1 620, which is beneath the motorcycle available from your authorised – Handle 1 on the left-hand BMW motorcycle dealer. side of the motorcycle...
Page 20 Auxiliary stand • Press the auxiliary stand into sockets 1 and release pin 2 – The ball latch engages • Check that the auxiliary stand is firmly secured Removing the auxiliary stand • Extend the side stand before • Position the auxiliary stand at removing the auxiliary stand sockets 1 on left and right •...
Page 21 Auxiliary stand • Hold the left handlebar grip Placing the motorcycle on with your left hand the auxiliary stand • Hold the handle of the auxil- iary stand with your right hand • Lift the motorcycle into the Warning: upright position and hold it in For safety reasons, never sit this position until foot 3 of the on the motorcycle when the...
Page 22 Auxiliary stand • Extend the side stand • Hold the left handlebar grip with your left hand • Hold the handle of the auxil- Pushing the motorcycle iary stand with your right hand off the auxiliary stand • Pull the handle up slowly (arrow) until the weight is removed from the auxiliary Warning:...
Page 23: Troubleshooting Chart
Troubleshooting chart Fault: Engine does not start or is very difficult to start Possible cause Remedy Page Wrong ignition key Operation Rider’s Manual position Chapter 1 Kill switch is off Operation Rider’s Manual Chapter 3 Power supply Blown fuse interrupted Gear engaged, clutch Select neutral or Rider’s Manual...
Page 24 – not described on pages More detailed technical infor- 14... 58 – attended to by a spe- mation is available in the follow- cialist workshop, preferably an ing publications: authorised BMW motorcycle – Repair Manual dealer. – Electrical Circuit Diagrams...
Page 25: Removing The Front Wheel
Note: • Raise the front wheel Mark the installed position on with front wheel stand, the tyre or ABS sensor ring BMW special tool note the direction-of-rotation No. 36 3 970 arrow if it is marked on the tyre. Note:...
Page 26 Removing the front wheel • Pull out quick-release axle 1 Attention: to the left, turning it slightly at Do not damage brake lines, the same time disc and pads when removing • Carefully roll the front wheel the wheel. forward and out Do not damage the ABS sensor •...
Page 27: Installing The Front Wheel
Installing the front wheel Warning: Make sure that the motorcy- cle is standing firmly and can- not topple forward or to either side. Attention: Do not damage the brake disc and brake pads when installing. Do not damage the ABS sensor cable , ABS sensor ring and the ABS sensor...
Page 28 • Insert securing screw 3 and ques checked by a specialist tighten to specified tightening workshop, preferably an au- torque thorised BMW motorcycle deal- • Remove the auxiliary stand Tightening torque: Warning: Quick-release axle 1..30 Nm When assembly work has Axle clamp screw 2 ..
Page 29: Removing Rear Wheel
Removing rear wheel Note: When removing the silencer, do not damage the wheel rim; ap- ply masking tape to the rim if necessary. • Place the motorcycle on the auxiliary stand Warning: – Make sure the ground is Remove the silencer only level and firm.
Page 30 Removing rear wheel Attention: Take care to keep the adapter square when removing the wheel nut. • Using adapter, remove wheel nut 3 • Insert tip of screwdriver in • Remove cup spring 4, thrust groove 7 and carefully pry off washer 5 and taper ring 6 wheel cover 1 from the rear axle...
Page 31: Installing The Rear Wheel
Installing the rear wheel • Slide the rear wheel onto the centring spigot • Slip taper ring 6 into position with the taper toward the wheel • Slip thrust washer 5 into Attention: position Take care to keep the adapter •...
Page 32 Installing the rear wheel • Engage split pin 2 in one of the two bores 3 and snap it into the groove • Firmly press wheel cover 4 • Grease the threads of wheel into the wheel hub nut 1 with Optimoly TA •...
Page 33 • Align hole 1 in clamp with the fasteners checked by a locating mark 2 on the specialist workshop, prefera- silencer bly an authorised BMW mo- • Position the silencer against torcycle dealer. the frame and hand-tighten the securing screw •...
Page 34: Checking Brake Pads
For your safety, we recommend no longer clearly visible: having work on the brake system have the brake pads replaced performed by a specialist work- by a specialist workshop, shop, preferably an authorised preferably an authorised BMW motorcycle dealer. BMW motorcycle dealer.
Page 35: Rear Brake
1 must be clearly visible on workshop, preferably an author- the pads. ised BMW motorcycle dealer. – If the wear indicating mark is no longer visible: • Prop the motorcycle on its have the brake pads replaced...
Page 36: Notes On Changing Bulbs
Notes on changing bulbs Attention: Your motorcycle has one bulb for the low-beam headlight and one for the high-beam head- light, one for the parking light, one for the brake light and one Note: for the rear light and one for the Do not touch new bulbs with number-plate light, plus four your fingers.
Page 37 Notes on changing bulbs Warning: Work on the electrical system only when the circuit has been interrupted (ignition and lights switched off). For greater safety, disconnect and insulate the negative bat- tery lead. When the engine is running or the ignition is switched on, do not touch electrically live Your motorcycle is equipped components, terminals or...
Page 38: Changing Bulbs
Changing bulbs • Prop the motorcycle on its Flashing turn indicators side stand – Make sure the ground is level and firm. Attention: • Remove securing screw 1 Switch off the ignition before • Remove flashing turn indica- changing a bulb. tor glass 3 •...
Page 39 Changing bulbs • Prop the motorcycle on its side stand – Make sure the ground is Rear/brake light level and firm. • Remove two screws 3 • Pull rear light glass 2 Attention: to the rear and remove Switch off the ignition before •...
Page 40: Number Plate Light
Changing bulbs Number-plate light • Remove cap 2. Attention: • Press bulb 3 into its socket, Switch off the ignition before and disengage it by turning it changing a bulb. counter-clockwise • Remove the bulb • Installation is the reverse of Note: the removal procedure Do not touch new bulbs with...
Page 41 Changing bulbs Parking light • Prop the motorcycle on its Attention: side stand Switch off the ignition before – Make sure the ground is changing a bulb. level and firm. • Pull the cables to ease socket 1 out of the headlight Note: housing Do not touch new bulbs with...
Page 42 Changing bulbs Note: Do not touch new bulbs with your fingers. Use a clean, dry cloth to hold the bulbs when inserting them. Low-beam headlight • Prop the motorcycle on its side stand Attention: – Make sure the ground is Switch off the ignition before level and firm.
Page 43 Changing bulbs • Remove bulb 5 • Pull cable 4 with connector from housing 3 • Installation is the reverse of the removal procedure Note: Align recesses 6 in the base of the bulb with the guides in the bulb socket. Make sure that the holes in rub- –...
Page 44 Changing bulbs Note: Do not touch new bulbs with your fingers. Use a clean, dry cloth to hold the bulbs when inserting them. High-beam headlight • Prop the motorcycle on its side stand – Make sure the ground is Attention: level and firm.
Page 45 Changing bulbs Note: Align the bulb base with the socket. Make sure that the holes in rub- • Remove bulb 3 ber cap 1 are at the bottom • Installation is the reverse of the removal procedure • Squeeze retainer 4 and push it down at the same time to –...
Page 46: Changing Fuses
It is advisable to have the elec- number of spare fuses in the trical system checked by a spe- toolkit. cialist workshop, preferably an Use only fuses of the specified authorised BMW motorcycle rating and type. dealer, if fuses blow frequently.
Page 47 Fuses Equipment connected to fuses 1 Engine electronics ..15 A 5 High-beam 2 Optional accessories plug, headlight ....7.5 A on-board socket, 6 Brake light, flashing instrument panel, turn indicators, diagnosis plug, instrument panel, hazard warning instrument lighting, optional flashers .......
Page 48: Battery Safety Instructions
Battery safety instructions Warning: Always wear protective gog- gles and protective gloves when performing work asso- ciated with the battery. If anyone comes into contact with battery acid or is exposed to toxic fumes from the battery, have them exam- ined by a physician without delay.
Page 49 – The battery can be recharged • Check battery acid level with the BMW battery trickle • Store the battery in a cool, dry charger room – Charge the battery prior to lay-ups and before restoring to use –...
Page 50: Removing The Battery
Removing the battery Warning: Do not, under any circum- stances, set the battery on Removing the battery the motorcycle. • Prop the motorcycle on its Warning: side stand Do not damage cables and – Make sure the ground is hoses when removing. level and firm.
Page 51 Removing the battery • Remove screw 8 of flashing turn indicator • Disconnect the plug of the flashing turn indicator • Remove three screws 5, 6, Note: and 7 When removing and installing • Remove the left cover from the cover, note expansion nut 9 the motorcycle on screw 5.
Page 52 Removing the battery • Release battery retaining strap 1 • Remove battery breather • Push aside protective cap 2 hose 5 for the positive terminal of the • Disconnect negative battery battery lead 4 and swing it away from • Disconnect positive battery the negative post of the bat- lead 3 tery or insulate it...
Page 53: Installing The Battery
Installing the battery Installing the battery Warning: Before connecting the bat- tery, make sure the ignition is • Grease the battery posts switched off. • Installation is the reverse of To avoid short-circuits: the removal procedure • Connect the positive battery lead (+) 3 first –...
Page 54: Checking Battery Acid Level
Battery • Remove the seat • Remove the left cover 48-49) • Check the acid level at the MIN/MAX marks • Top up with distilled water only as far as the MAX mark Attention: Checking battery acid Do not set the battery on the level motorcycle when you are top- –...
Page 55 Cleaning/care Attention: Do not use aggressive or pene- trating cleaning agents or sol- vents, as they would cause damage to rubber and plastic Note: parts. Regular cleaning, using the cor- Do not use a steam jet or high- rect methods, is an important pressure cleaning equipment.
Page 56 – cleaning agents recommended rinse thoroughly with water by your specialist workshop or afterwards. your authorised BMW motorcy- • Clean flies and other insects cle dealer. off the fork stanchions • Treat painted and chrome- • Prop the motorcycle on its...
Page 57 Cleaning/care Removing road salt • When the journey is over, Cleaning the windscreen wash the motorcycle immedi- • Remove dirt and dead insects ately with cold water with a soft sponge and plenty of water Note: Do not use warm water – this Note: aggravates the effect of the salt.
Page 58 • Minor damage caused by stones striking the painted sur- face can be touched up with a Care of drive belt BMW touch-up pencil of the • Use nothing other than mild correct colour soapy water to clean the drive...
Page 59 Serv- grease (e.g. Vaseline) ice or Inspection work performed • Park the motorcycle out of when due by the authorised BMW use in a dry room motorcycle dealer.
Page 60: Restoring To Use
Restoring to use Restoring to use • If necessary, remove protec- tive wax coating • Clean the motorcycle ( • Check/correct tyre pressures • Install a charged battery Rider's Manual, Chapter 2) • Check brakes • Coat the battery terminals Rider's Manual, Chapter 2) with grease suitable for bat- •...
Page 61 Engine F 650 CS F 650 CS [37 kW] [25 kW] Type Liquid-cooled single-cylinder four- stoke engine with 4 valves with bucket tappets, 2 overhead cam- shafts, dry-sump lubrication Displacement 652 cc 652 cc Max. output to DIN 70 020...
Page 62: Power Train
Power train F 650 CS Clutch Multiplate clutch in oil bath Primary transmission ratio 37/72 = 1:1.946 Gearbox 5-speed gearbox with dog-clutch engagement mechanism, inte- grated into engine block Gear ratios 1st gear = 2.75 2nd gear = 1.75 3rd gear = 1.31 4th gear = 1.05...
Page 63: Frame And Suspension
Frame and suspension F 650 CS Frame Bridge-type tubular frame with inte- gral oil tank and bolt-on rear frame Location On rear frame, front right of type plate Location On steering head, at right of vehicle identification number (VIN) Front brake...
Page 64 (with rider) 86 mm Wheels and tyres Cast light-alloy wheel, 3 double spokes Note: You can obtain detailed information on approved tyre sizes and makes from your authorised BMW motor- cycle dealer or by visiting www.bmw-motorrad.com on the Internet...
Page 65 Frame and suspension F 650 CS Front wheel Size and designation 3.00“ x 17“ Tyre size and designation 110/70 ZR 17 Rear wheel Size and designation 4.50“ x 17“ MT Tyre size and designation 160/60 ZR 17 or 150/60 ZR17...
Page 66: Fuel And Lubricants
Temperatures above or below the limits quoted for the individ- ual SAE classifications are permitted for brief periods only. All engine oils supplied by BMW are subject to regular BMW quality assurance checks. BMW does not approve the use of any upper-cylinder lubricants or similar oil additives.
Page 67 Fuel and lubricants F 650 CS Telescopic-fork oil approved oil grades BMW telescopic-fork oil Battery-post Acid-free grease, oxidation protection e.g. Vaseline Bearing lubrication and Brand-name anti-friction bearing lubricating points grease, usable temperature range —30 °C...+140 °C , drip point 150 °C...230 °C,...
Page 68 Fuel and lubricants F 650 CS Brake fluid DOT 4 We recommend BMW brake fluids Attention: Use only new brake fluid to DOT 4 specification. Coolant Brand-name long-life antifreeze and corrosion inhibitor Attention: Use only nitrite-free antifreeze and corrosion inhibitor.
Page 69: Electrical System
Electrical system F 650 CS Spark plugs Approved makes/types NGK DR8 EB Electrode gap 0.6 – 0.7 mm Wear limit 0.9 mm Ignition-coil type Rod-type coil (Bremi) Fuses “Minifuse” flat-socket fuses Load ratings 4 A, 7.5 A, 10 A, 15 A...
Page 70: Dimensions And Weights
Dimensions and weights F 650 CS Overall length 2,142 mm Width across mirrors 915 mm across handlebars (with weights) 824 mm across front footrests 586 mm Overall height (without mirrors, 1,158 mm at unladen weight) Height of seat at unladen...
Page 71: Performance Data
Performance data F 650 CS F 650 CS [37 kW] [25 kW] Top speed as per type test km/h Power/weight ratio ready for road 7.41 kg/kW 10.96 kg/kW + rider 85 kg/187 lbs at gross weight limit 10 kg/kW 14.80 kg/kW Elasticity 4th gear 80 –...
Page 72 A – C Bulbs, changing flashing turn indicators, 36 Accessories, genuine BMW parts, 15 High-beam headlight, 42 Annual Inspection, notes, 3 Low-beam headlight, 40 Auxiliary stand, 17, 18, 19, 20 Number-plate light, 38 Axle clamping screws, 25 Parking light, 39...
Page 73 Gear Displacement, 59 ratios, 60 Gearbox technical data, 60 Elasticity, 69 General instructions, 14, 15,16 Electrical system, 67 Genuine BMW parts and Engine oil accessories, 15 capacity, 64 Gross weight, 68 Ground clearance, 68 consumption, 64 technical data, 64 viscosity, 64...
Page 74 N – S Notes on changing Rear brake bulbs, 34, 35 Checking brake pads, 33 Technical data, 61 Rear wheel Oil capacity, engine, 64 Installation, 29, 30, 31 Operating permit, 2 Removal, 27, 28 technical data, 63 Rear/brake light, 37 Performance data, 69 Rear-wheel drive, technical Placing the motorcycle on the...
Page 75 T – Z Taper ring, 28 Unladen weight, 68 Technical data Engine, 59 Frame and Vehicle identification number, 61 suspension, 61, 62, 63 Power train, 60 Technical modifications, 14, 15 Wear mark Telescopic forks, 65 Rear brake, 33 Thrust washer, 28 Weights and dimensions, 68 Tightening torques Wheel cover, 28...
Page 78 Motorcycle data Model Colour no. First registered on License plate no. Dealer data Person of contact for Service work Ms./Mr. Tel. no. Dealer’s address with telephone no. (company stamp)
Page 79 Errors and omissions excepted. specification. No claims will be © 2004 BMW Motorrad entertained as a result of such Not to be reproduced either discrepancies. wholly or in part without written Dimensions, weights, fuel...
Page 80 BMW recommends Castrol BMW Motorrad Printed information Order No.: 01 41 7 693 451 05.2004 The Ultimate 2nd edition GB / RF Driving Machine...

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