Master Torque Table - Polaris RANGER 500 2018 Service Manual

MASTER TORQUE TABLE

ITEM
Ball Joint Nut
Ball Joint Retaining Plate
Screws
Bearing Carrier Fasteners
Body Screws (T-40)
Brake Disc Mounting Bolts
(front)
Brake Disc Mounting Bolts
(rear)
Brake Bleed Screws
Brake Caliper Mounting Bolts
Brake Line Banjo Bolts
Brake Line Flare Fittings
Brake Switch
Cam Chain Tensioner
Cam Chain Guide Fasteners
Camshaft Carrier Bolts
Camshaft Sprocket Bolts
Chassis Ground Fastener
Control Arm Fasteners
(front and rear)
Coolant Bleed Screw
Coolant Temperature Sensor
CPS Retaining Bolt
Crankcase Bolts
Crankshaft Bearing Retainer
(PTO)
Cylinder Head Bolts - Black
Cylinder Head Bolts - Silver
9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual
© Copyright Polaris Industries Inc.
TORQUE
30 ft-lbs (41 Nm)
8 ft-lbs (11 Nm)
40 ft-lbs (54 Nm)
8 ft-lbs (11 Nm)
18 ft-lbs (25 Nm)
27 ft-lbs (36 Nm)
47 in-lbs (5 Nm)
Driven Clutch Retaining Bolt
46 ft-lbs (62 Nm)
15 ft-lbs (20 Nm)
14 ft-lbs (19 Nm)
Drive Clutch Spring Retaining
15 ft-lbs (20 Nm)
30 ft-lbs (41 Nm)
Driven Clutch Retaining Bolt
9 ft-lbs (12 Nm)
8 ft-lbs (11 Nm)
33 ft-lbs (45 Nm)
54 in-lbs (6 Nm)
40 ft-lbs (54 Nm)
72 in-lbs (8 Nm)
17 ft-lbs (23 Nm)
9 ft-lbs (12 Nm)
22 ft-lbs (30 Nm)
8 ft-lbs (11 Nm)
Torque in sequence for
all steps
Front Gearcase Cover Plate
Step 1: 21 ft-lbs (28 Nm)
Step 2: 26 ft-lb (35 Nm)
Step 3: Additional 135°
Torque The Outer M6
Head Bolts 89 ± 9 in-lbs
(10 ± 1 Nm)
Apply light coat of
engine oil to bolt
threads and under bolt
head
Torque in Sequence for
all steps
Step 1: 18 ft-lbs (25 Nm)
Step 2: 30 ft-lbs (40 Nm)
Master Cylinder Mount Bolts
GENERAL INFORMATION
ITEM
Differential Cover Screws
Drive Clutch Retaining Bolt
Drive Clutch Cover Plate
Screw
Drive Clutch Spider
Ring Bolts
ETC Fasteners
ECU Mounting Screws
Engine Oil Plug
Engine Oil Gallery Plug
Engine Mount (front)
Engine/Transmission
Mounting Bolts (570)
*see procedure for sequence
Exhaust Head Pipe Bolts
Flywheel Nut
Frame Bolts (front to rear)
CREW
Front Bumper / Fender
Screws
Screws
Front Gearcase Drain/Fill
Plugs
Front Gearcase Mounting
Bolts
Fuel Pump PFA Nut
Fuel Rail Mounting Screws
Fuel Tank Mounting Screw
Hub Castle Nut (front)
Hub Castle Nut (rear)
IAC Mount Screw
TORQUE
1
Step 3: Loosen all
fasteners until they are
unseated
Step 4: 15 ft-lbs (20 Nm)
Step 5: 26 ft-lbs (35 Nm)
Step 6: Additional 180°
Step 7: Additional 180°
Torque The Outer M6
Head Bolts 89 ± 9 in-lbs
(10 ± 1 Nm)
22 ft-lbs (30 Nm)
45 ft-lbs (61 Nm)
38 ft-lb (52 Nm)
8 ft-lbs (10 Nm)
290 ft-lbs (393 Nm)
12 ft-lbs (16 Nm)
38 ft-lbs (51 Nm)
7 ft-lbs (10 Nm)
10 in-lbs (1 Nm)
14 ft-lbs (19 Nm)
11 ft-lbs (15 Nm)
40 ft-lbs (54 Nm)
In Sequence:
55 ft-lb (75 Nm)
18 ft-lbs (25 Nm)
133 ft-lbs (180 Nm)
40 ft-lbs (54 Nm)
5 ft-lbs (7 Nm)
11 ft-lbs (15 Nm)
10 ft-lbs (14 Nm)
33 ft-lbs (56 Nm)
70 ft-lbs (90 Nm)
7 ft-lbs (10 Nm)
17 ft-lbs (23 Nm)
90 ft-lbs (122 Nm)
110 ft-lbs (150 Nm)
18 in-lbs (2 Nm)
17 ft-lbs (23 Nm)
1.15