Front Caliper Removal; Front Caliper Disassembly / Inspection - Polaris General 2020 Service Manual

BRAKE SYSTEM
FRONT CALIPER SERVICE - GENERAL XP 4

FRONT CALIPER REMOVAL

1. Elevate and safely support the front of the vehicle.
Use care when supporting vehicle so that it does not tip
or fall. Severe injury may occur.
2. Remove the front wheel.
3. Clean caliper area before removal.
4. Place a container below the caliper to catch brake
fluid when removing the line
from caliper.
IMPORTANT
Brake fluid will damage finished surfaces. Do not allow
brake fluid to come in contact with finished surfaces.
5. Loosen brake pad adjustment set screw 2-3 turns to
allow brake pad removal after the caliper is removed.
10.56
CAUTION
q
. Remove brake line
6. Remove the two caliper mounting bolts and remove
the caliper assembly from the front hub.
FRONT CALIPER DISASSEMBLY /
INSPECTION
1. Remove the mount bracket assembly
w
boots .
2. Thoroughly clean the caliper before disassembly and
prepare a clean work area for disassembly.
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
q
and dust
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