Polaris General 2020 Service Manual page 112

MAINTENANCE
XU - PERFORM THESE PROCEDURES MORE OFTEN FOR VEHICLES SUBJECTED TO SEVERE USE.
D - HAVE AN AUTHORIZED POLARIS DEALER PERFORM THESE SERVICES.
E - EMISSION CONTROL SYSTEM SERVICE.
CODE ITEM
Brake Pads / Parking Brake Pads
XU / D
(INTL)
Parking Brake Cable Adjustment
XU / D
(INTL)
Battery
Fuel System
Front Gearcase Fluid (Demand Drive
XU
- Extreme Use)
Front Gearcase Fluid (Demand Drive) Fluid level inspection; add lubricant if needed
XU
Transmission Fluid (AGL)
XU
XU General Lubrication
Shift Linkage
Steering
D
XU Front / Rear Stabilizer Bars
D Throttle Pedal
Throttle Body Intake Ducts/Flange
Drive Belt
Cooling System
XU Radiator
Engine Oil Lines/Fasteners
XU
XU - PERFORM THESE PROCEDURES MORE OFTEN FOR VEHICLES SUBJECTED TO SEVERE USE.
D - HAVE AN AUTHORIZED POLARIS DEALER PERFORM THESE SERVICES.
E - EMISSION CONTROL SYSTEM SERVICE.
CODE ITEM
Brake Pads / Parking Brake Pads
XU / D
(INTL)
Parking Brake Cable Adjustment
XU / D
(INTL)
Battery
Fuel System
Front Gearcase Fluid (Demand Drive
XU
- Extreme Use)
Front Gearcase Fluid (Demand Drive) Fluid level inspection; add lubricant if needed
XU
Transmission Fluid (AGL)
XU
2.16
350 HOUR / 3,500 MILES (5,600 KM) SERVICE
ACTION
Inspect pad wear; replace if worn beyond service limit
Inspect; adjust tension as needed
Check terminals; clean; test
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks
and abrasion
Change fluid every 25 hours if subjected to extreme use
Fluid level inspection; add lubricant if needed
Lubricate all fittings, pivots, cables, etc.
Inspect, lubricate, adjust
Lubricate
Lubricate and inspect bushings
Inspect for free movement; replace pedal as needed
Inspect duct for proper sealing/air leaks
Inspect; adjust; replace as needed
Inspect coolant strength seasonally; pressure test system yearly
Inspect; clean external surfaces
Inspect for leaks and loose fittings
375 HOUR / 3750 MILES (6000 KM) SERVICE
ACTION
Inspect pad wear; replace if worn beyond service limit
Inspect; adjust tension as needed
Check terminals; clean; test
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks
and abrasion
Change fluid every 25 hours if subjected to extreme use
Fluid level inspection; add lubricant if needed
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
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