Polaris General 2020 Service Manual page 434

FINAL DRIVE
10. Inspect the AWD coil
plate assembly. Refer to "Final Drive
Troubleshooting" page
process. Replace the cover plate seal
g
.
11. Remove the roll cage assembly and rollers from the
clutch housing. Use a shop towel to cover the
housing in order to retain all the rollers.
IMPORTANT
Rollers are spring loaded. Take care not to allow them
to fall out or lose them upon removal of the roll cage.
12. Thoroughly clean all parts and inspect the rollers
for nicks and scratches. The rollers must slide up and
down and in and out freely within the roll cage
sliding surfaces and H-springs.
NOTICE
Refer to the "Electronic Parts Catalog" for individual
part availability. Most parts are to be replaced as an
assembly or as a complete kit.
13. Inspect clutch housing / ring gear
wear pattern. Inspect the ring gear for chipped,
broken, or missing teeth.
8.60
d
located in the outer cover
for detailed inspection
f
and O-ring
j
k
for a consistent
14. Inspect the roll cage assembly
l
H-springs
free of nicks, burrs or scratches. If damaged, replace
the roll cage assembly.
15. Inspect both output hub assemblies. Inspect the
bearings and replace if needed.
h
1(
Bearing
2)
Spacer
16. Clean and inspect all remaining front gearcase
components. Check each for excessive wear or
damage.
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
j
sliding surfaces and
. The sliding surfaces must be clean and
2!
Roller Surface
2@
Thrust Bearing
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