Maintenance Interval Chart - Polaris General 2020 Service Manual

MAINTENANCE

MAINTENANCE INTERVAL CHART

The maintenance interval charts outline required maintenance and inspection based on vehicle hours / miles. Each
table states the number of hours / miles that service is required on the vehicle. Some items or components may need
to be serviced more often due to severe use, such as operation in water or under severe loads. When the vehicle goes
beyond 500 hours / 5000 miles, return to the 25 hours / 250 mile chart and start the interval process over.
XU - PERFORM THESE PROCEDURES MORE OFTEN FOR VEHICLES SUBJECTED TO SEVERE USE.
D - HAVE AN AUTHORIZED POLARIS DEALER PERFORM THESE SERVICES.
E - EMISSION CONTROL SYSTEM SERVICE.
CODE ITEM
Brake Pads / Parking Brake Pads
XU / D
(INTL)
Parking Brake Cable Adjustment
XU / D
(INTL)
Battery
Fuel System
Front Gearcase Fluid (Demand Drive
XU
- Extreme Use)
Front Gearcase Fluid (Demand Drive) Initial fluid level inspection; add lubricant if needed
XU
Transmission Fluid (AGL)
XU
Engine Oil / Filter Change (Break-In)
XU / E
XU - PERFORM THESE PROCEDURES MORE OFTEN FOR VEHICLES SUBJECTED TO SEVERE USE.
D - HAVE AN AUTHORIZED POLARIS DEALER PERFORM THESE SERVICES.
E - EMISSION CONTROL SYSTEM SERVICE.
CODE ITEM
Brake Pads / Parking Brake Pads
XU / D
(INTL)
Parking Brake Cable Adjustment
XU / D
(INTL)
Battery
Fuel System
Front Gearcase Fluid (Demand Drive
XU
- Extreme Use)
Front Gearcase Fluid (Demand Drive) Fluid level inspection; add lubricant if needed
XU
Transmission Fluid (AGL)
XU
XU General Lubrication
Shift Linkage
Steering
D
XU Front / Rear Stabilizer Bars
D Throttle Pedal
Throttle Body Intake Ducts/Flange
Drive Belt
2.8
25 HOUR / 250 MILES (400 KM) SERVICE
ACTION
Inspect pad wear; replace if worn beyond service limit
Inspect; adjust tension as needed
Check terminals; clean; test
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks
and abrasion
Change fluid every 25 hours if subjected to extreme use
Initial fluid level inspection; add lubricant if needed
Perform break-in oil / filter change
50 HOUR / 500 MILES (800 KM) SERVICE
ACTION
Inspect pad wear; replace if worn beyond service limit
Inspect; adjust tension as needed
Check terminals; clean; test
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks
and abrasion
Change fluid every 25 hours if subjected to extreme use
Fluid level inspection; add lubricant if needed
Lubricate all fittings, pivots, cables, etc.
Inspect, lubricate, adjust
Lubricate
Lubricate and inspect bushings
Inspect for free movement; replace pedal as needed
Inspect duct for proper sealing/air leaks
Inspect; adjust; replace as needed
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.