Polaris General 2020 Service Manual page 366

TRANSMISSION
12. The shift drum has several components listed below.
The orientation of the torsion spring is important when
rebuilding the shift drum. After assembly of cam ,
torsion spring , washer , and retaining ring , while
holding the drum, the cam should be twisted by hand
to load the torsion spring and ensure it moves freely.
Twist the cam away from its free state position and
make sure it snaps back into its free state.
a
Retaining Ring
s
Spacer
d
Torsion Spring
IMPORTANT
Make sure torsion spring is installed correctly and the
cam snaps back into its free state. If the torsion spring
is left out or installed incorrectly, the shift into PARK
may not engage completely.
13. Apply a continuous bead of Loctite® 680 Sealant to
the left hand transmission mating surface.
Loctite® 680 Sealant
PN: 3233901
7.36
f
Cam
g
Drum
14. Install the transmission case cover and retaining bolts
h
. Torque bolts to specification.
TORQUE
Transmission Case Bolts:
20 ft-lbs (27 Nm)
15. If equipped with parking brake disc (INTL models
only), install the parking brake disc, washer, and disc
fastener on the transmission. Torque fastener to
specification.
TORQUE
Parking Brake Disc Mounting Fastener:
26 lb-ft (35 Nm)
16. Install new seals into the transmission case halves.
• The snorkel shaft seal(
until it seats against the housing counter-bore.
• The input shaft seal
seats flush with the housing.
• The rear output shaft seals
using a standard bushing installation tool. Seals
should be installed just past the case lead-in
chamfer (.070" or 1.8 mm from outer face of bore)..
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
j
, should be pressed in
k
, should be pressed in until it
l
, can be installed
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