Front Caliper; Front Caliper Removal; Caliper Installation - Polaris RZR 170 2009 Service Manual

BRAKES

FRONT CALIPER

Front Caliper Removal

NOTE: The caliper is not serviceable. Each caliper
can be replaced as an assembly.
1. Elevate and safely support front of vehicle.
2. Remove (4) wheel nuts and front wheel.
CAUTION
Use care when supporting vehicle so that it does not
tip or fall. Severe injury may occur.
3. Clean caliper, brake line, and banjo bolt before removal,
and note how front brake lines are routed and secured.
Line Guides
Driver Side Shown
Passenger Side
6.14
Driver Side
4. Remove caliper mounting bolts and slide caliper off disc.
5. Place a container below caliper to catch brake fluid and
remove brake line from caliper. Immediately cover and seal
end of brake line to prevent contamination.
6. Remove two caliper mounting bolts and caliper assembly
from front hub.

Caliper Installation

1. Separate brake pads and slide over brake disc. Align
caliper mounting holes and install bolts. Torque mounting
bolts to specification.
2. Place new sealing washers on each side of brake line banjo
fitting and install banjo bolt.
3. Orient brake line to proper angle and torque to
specification.
18 ft-lb. (24.5 Nm)
14.5 ft-lb. (19.6 Nm)
Caliper Mount Bolt Torque:
18 ft. lbs. (24.5 Nm)
Brake Line Banjo Bolt Torque:
14.5 ft. lbs. (19.6 Nm)
= T