General Information - Engine; Service Notes - Engine / Cooling System; Special Tools - Engine / Cooling System - Polaris General 2020 Service Manual

GENERAL INFORMATION - ENGINE

SERVICE NOTES - ENGINE / COOLING
SYSTEM
The following components can be serviced or removed
with the engine installed:
• Camshaft(s)
• Camshaft Sprocket(s)
• Cylinder Head
• Flywheel
• Oil Cooler
• Starter Motor / Idler Gear Asm
• Stator (Alternator)
• Thermostat
• Valve Cover
• Water Pump
The following components require engine removal for
service:
• Camshaft Timing Chain
• Connecting Rod(s)
• Counterbalance Shaft / Bearings
• Crankcase
• Crankshaft / Main Bearings
• Crankshaft Seal (PTO)
• Cylinder
• Oil Pump / Oil Pump Sprocket or Chain
• Piston / Rings
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
ENGINE / COOLING SYSTEM
SPECIAL TOOLS - ENGINE / COOLING
SYSTEM
TOOL DESCRIPTION
Engine Stand (2" Bore)
Engine Stand Adapter (Mounts
To The Engine)
Engine Stand Sleeve Adapter
(Use With 2" Bore Stand)
Engine Stand Sleeve Adapter
(Use With 2.375" Bore Stand)
Cylinder Holding & Camshaft
Timing Plate
Flywheel Puller
Mity Vac™ Pressure Test Tool
Oil Filter Wrench
Oil Pressure Gauge
Oil Pressure Gauge Adapter
Piston Ring Compressor Pliers
Valve Spring Compressor
Valve Spring Compressor
Adapter
Water Pump Mechanical Seal
Installer
Bosch Automotive Service Solutions: 1-800-345-2233
or http://polaris.service-solutions.com/
PART NUMBER
PU-50624
PU-50562
3
PU-50625
PW-47054
PU-50563
PA-49316
2870975
PU-50105
PV-43531
PU-52492
PV-43570-1
PV-1253 or PV-4019
(Quick Release)
PV-43513-A
PU-50564
3.3