Removal; Disassembly - BOMBARDIER ski-doo Tundra Scandic 2004 Series Shop Manual

REMOVAL

Skandic WT/SWT/LT E
– Disconnect BLACK ground cable from battery.
– Disconnect RED positive cable from battery.
WARNING
Always disconnect ground cable first and con-
nect last.
– Disconnect RED cable and RED/GREEN wire from
starter relay.
– Unbolt starter from PTO side bracket.
– Unbolt MAG side bracket from engine.
– Remove starter from engine.
Skandic WT LC/SUV
– Disconnect BLACK ground cable from battery.
– Disconnect RED positive cable from battery.
WARNING
Always disconnect ground cable first and con-
nect last.
– Remove tuned pipe.
– Disconnect RED cable from starter.
– Disconnect ground cable from starter.
– Unbolt and remove starter from engine.

DISASSEMBLY

Skandic WT/SWT/LT E
Disconnect bare wire linking starter and relay.
Remove nuts no. 16 then relay no. 10 by lifting
and pulling to disengage from drive lever no. 15.
Unscrew starter screws (long) no. 1 then pull yoke
no. 8 with end frame no. 2 to separate from drive
housing no. 17.
Pull armature no. 9 with drive lever no. 15.
Remove insulator no. 4 then brush springs no. 7
being careful not to lose them since they will be
projected out.
Pull brush holder no. 5 from yoke no. 8.
Insert blade of a small screwdriver between stop
collars.
MMR2004-133_06_05A.FM
Section 06 ELECTRICAL
Subsection 05 (ELECTRIC STARTER)
A19E01A
Twist screwdriver to separate stop collars no. 12
thus giving access to circlip no. 13.
Remove outer collar, circlip then inner collar.
Remove overrunning clutch no. 11.
Check the wear on bushing no. 18 by measuring
the amount of radial play between the armature
shaft and the bushing.
The radial play should not exceed 0.20 mm (.008 in).
If greater, replace the bushing. To replace, press
out the old one toward bushing cover and press in
a new one with a bushing pusher. The correct size
of the bushing pusher to use is given on next illus-
tration.
CAUTION: Support drive housing adequately to
prevent damage when pressing bushing.
BUSHING PUSHER
A. 16 mm (5/8 in) diameter
B. 13 mm (1/2 in)
C. 11 mm (7/16 in)
D. 11.0 mm (.433 in)
06-05-3