Installation; Adjustment - BOMBARDIER ski-doo Tundra Scandic 2004 Series Shop Manual

1, Oil Seal
Using an appropriate pusher, press new oil seal
no. 7 into chaincase hub. Oil seal must sit flush
with case hub edge.

INSTALLATION

Reverse removal procedure. Pay particular atten-
tion to the following:
Torque castellated nut no. 14 to 14 N•m (124 lbf•in),
loosen then retorque to 0.5 - 2.5 N•m (5 - 22 lbf•in).
Apply Loctite 20166 (P/N 293 800 066) around
both threaded holes of cover screws.
Grease new gasket no. 19 with petroleum jelly, or
other suitable product, and install it making sure it
does not shift from its correct position. Tighten
bolts evenly.
NOTE: Bottom pan has an emboss below chain-
case housing to ease installation.
Chaincase Oil
Remove filler cap and pour 250 mL (8.5 fl. oz) of
mineral chaincase oil (P/N 413 801 900) into chain-
case.
NOTE: Chaincase oil capacity is 250 mL (8.5 fl. oz).
Check the oil level by removing the chaincase oil
level plug.
MMR2004-127_05_07A.FM
Section 05 TRANSMISSION
Subsection 07 (CHAINCASE)
1
A03D02A
1. Filler cap
2. Oil level plug
The oil should be leveled with the bottom of the
oil level orifice.
Reinstall battery and connect cables on electric
starting models.
CAUTION: Always connect positive RED cable
first to prevent sparks.

ADJUSTMENT

Pulley Alignment
Refer to PULLEY DISTANCE AND ALIGNMENT.
Track Tension and Alignment
Refer to TRACK.
2
05-07-3