Inspection; Installation - BOMBARDIER ski-doo Tundra Scandic 2004 Series Shop Manual

Remove seal and O-rings. Drive out upper and low-
er cushions if worn out.

INSPECTION

Suspension Free Operation
Remove cover and check for free movement of ski
leg by lifting end of ski.
13, Ski Leg
Check straightness of ski leg. Check for scored or
scratched surface. Replace as required. Check that
splines on ski leg and steering arm interlock properly
without excessive free play. Replace as necessary.
5, Stopper
Check condition of stopper. Replace it when dete-
riorated.
Grease Fitting
Ensure that grease fittings are not clogged.
10, Stopper
Check stopper for crack or deterioration. Replace
as required.
8, Shock Absorber
Secure the shock body end in a vise with its rod
upward.
1. Clamp
CAUTION: Do not clamp directly on shock body.
Examine each shock for leaks. Extend and com-
press the piston several times over its entire stroke
checking that it moves smoothly and with uniform
resistance.
MMR2004-141_08_03A.FM
Section 08 STEERING/FRONT SUSPENSION
Subsection 03 (SUSPENSION AND SKI SYSTEM)
Pay attention to the following conditions that will
denote a defective shock:
– A skip or a hang back when reversing stroke at
mid travel.
– Seizing or binding condition except at extreme
end of either stroke.
– Oil leakage.
– A gurgling noise, after completing one full com-
pression and extension stroke.
Renew if any faults are present.

INSTALLATION

For assembly, reverse the disassembly procedure.
However, pay attention to the following.
Apply suspension synthetic grease (P/N 293 550
033) as illustrated in exploded view above.
Tighten nuts and screws to proper torque as men-
tioned in exploded view.
Steering arm notch must face outside of vehicle.
1
A05G0CB
1. Recess facing outside
16,17, Seal
Install seal before reinstalling ski leg.
08-03-3