Cleaning And Inspection; Cleaning - BOMBARDIER ski-doo Tundra Scandic 2004 Series Shop Manual

Crimp plate over housing connector with a pair of
pliers.
1
2
3
A19E06A
1. Plate edge
2. Housing connector
3. Crimp
4. Spare brush
Solder the crimped portion.
CAUTION: Do not overheat and quickly per-
form soldering to prevent solder from flowing
to the brush through the wire. Preferably use a
heat sink.
Skandic WT LC/SUV 600
Before disassembling, trace index marks on start-
er housing no. 10 and starter housing assembly
no. 8 to ease later assembly.
Remove starter through bolts no. 17. Separate
end frame housing no. 14 from starter housing
no. 10. Withdraw starter housing from armature
no. 11.
Brush holder no. 13 can be removed from end frame
housing no. 14 by disconnecting the end frame at-
tached brush from brush holder no. 13.
Check the radial play between the armature shaft
and end frame bearing. Replace the end frame
bearing or replace starter. If parts are in good con-
dition then coat with synthetic grease (P/N 413 711
500) before reinstalling them.
Push back the collar no. 3 using a screwdriver.
Remove snap ring no. 2. Remove collar no. 3 and
spring no. 4.
MMR2004-133_06_05A.FM
Subsection 05 (ELECTRIC STARTER)
4
1. Collar
2. Snap ring
Turn starter clutch no. 6 clockwise to remove it
from armature assembly no. 11.
Pull housing from armature.

CLEANING AND INSPECTION

CLEANING

All Models
CAUTION: Armature starter yoke ass'y and drive
unit assembly must not be immersed in cleaning
solvent.
Clean brushes and holder with a clean cloth soaked
in solvent. Brushes must be dried thoroughly with
a clean cloth.
Blow brush holder clean using compressed air.
Always wear safety goggles when using com-
pressed air.
Remove dirt, oil or grease from commutator using
a clean cloth soaked in suitable solvent. Dry well
using a clean and dry cloth.
Clean engine ring gear teeth and drive unit (clutch).
NOTE: Bushings must not be cleaned with grease
dissolving agents.
Immerse all metal components in cleaning solu-
tion. Dry using a clean and dry cloth.
Section 06 ELECTRICAL
WARNING
06-05-5