BOMBARDIER ski-doo Tundra Skandic SUV 550 2004 Manuals

Manuals and User Guides for BOMBARDIER ski-doo Tundra Skandic SUV 550 2004. We have 1 BOMBARDIER ski-doo Tundra Skandic SUV 550 2004 manual available for free PDF download: Shop Manual

BOMBARDIER ski-doo Tundra Skandic SUV 550 2004 Shop Manual (427 pages)

Brand: BOMBARDIER | Category: Snowmobiles | Size: 24.3 MB

Recommended Service Products (Continued)

58
- Table of Contents
  58
- Maintenance Chart
  
  59
- Storage
  
  61
  - General
    61
  - Vehicle Cleaning
    61
  - Engine Compartment
    61
  - Battery
    61
  - Fuel Stabilizer
    61
  - Engine Lubrication
    61
  - Countershaft Lubrication
    62
  - Pulley Protection
    62
  - Vehicle Protection
    62
  - Rags in Air Intake and Exhaust System
    62
- Preseason Preparation
  
  63
  - Fuel Filter Replacement
    63
  - Carburetor Cleaning
    63
  - Air Filter Cleaning
    63
  - Rags in Air Intake and Exhaust System
    63
  - Engine Lubrication
    63
  - Cleaning of Drive and Driven Pulleys
    63
  - Cleaning of Brake Disk
    63
  - Drive Belt Condition
    63
  - Spark Plugs
    63
Section 2

64
- Engine
  65
  - Engine Leak Verification Flow Chart
    77
- Fuel and Oil Systems
  78
- Transmission and Brake Systems
  82
  - Transmission
    82
  - Brake System
    88
  - Mechanical Brake
    88
  - Hydraulic Brake
    88
  - Mechanical and Hydraulic Brakes
    89
- Electrical System
  90
- Suspension and Track
  102
Section 3

106
- 277 Engine Type
  
  110
- Engine Removal and Installation
  
  110
- Top End
  
  112
  - Troubleshooting
    113
  - Top End Removal (Without Removing Engine from Chassis)
    113
  - Cleaning
    113
  - Disassembly
    113
  - Inspection
    115
  - Assembly
    115
- Bottom End
  
  119
  - Cleaning
    120
  - Disassembly
    120
  - Inspection
    120
  - Assembly
    121
- 443 And 552 Engine Types
  
  122
  - Engine Removal and Installation
    122
- Engine Removal and Installation
  
  124
- Top End
  
  125
  - General
    127
  - Troubleshooting
    127
  - Cleaning
    127
  - Disassembly
    127
  - Inspection
    129
  - Assembly
    129
- Bottom End
  
  135
  - Cleaning
    137
  - Disassembly
    137
  - Inspection
    138
  - Assembly
    138
  - Break-In
    143
- 593 Engine Type
  
  144
  - Removal from Vehicle
    144
  - Installation on Vehicle
    144
- Top End
  
  145
  - General
    146
  - Component Removal
    146
  - Cleaning
    146
  - Disassembly
    146
  - Inspection
    150
  - Assembly
    150
- Bottom End
  
  155
  - Cleaning
    156
  - Disassembly
    156
  - Inspection
    157
  - Assembly
    157
  - Break-In
    161
- Leak Test and Engine Dimension Measurement
  
  162
- Leak Test
  
  162
  - Preparation
    162
  - Procedure
    163
  - Finalizing Reassembly
    164
  - Engine Leak Verification Flow Chart
    165
- Engine Dimension Measurement
  
  166
  - Cylinder Head Warpage
    166
  - Cylinder Taper
    166
  - Cylinder out of Round
    166
  - Combustion Chamber Volume Measurement
    166
  - Used Piston Measurement
    168
  - Cylinder/Piston Clearance
    168
  - Ring/Piston Groove Clearance
    169
  - Ring End Gap
    170
  - Crankshaft Deflection
    170
  - Connecting Rod Big End Axial Play
    171
  - Crankshaft End-Play
    171
  - Checking Surface Flatness
    173
  - Rectifying Surfaces
    173
  - Checking Crankshaft Alignment
    173
- CDI System
  
  174
- Nippondenso Trigger Coil Ignition System
  
  174
- Ducati Ignition System
  
  175
- Rer Ignition System
  
  176
  - Cleaning
    178
  - Disassembly
    178
  - Assembly
    179
  - Adjustment
    180
- Oil Injection Pump
  
  181
  - Oil Type
    185
  - Oil System Leak Test
    185
  - Oil Pump Identification
    185
  - Cleaning
    185
  - Disassembly
    185
  - Assembly
    186
  - Adjustment
    186
  - Bleeding Oil Lines
    189
  - Checking Operation
    189
- Oil Injection System
  
  181
- Axial Fan Cooling System
  
  190
  - Removal
    191
  - Cleaning
    191
  - Disassembly and Assembly
    191
  - Installation
    192
  - Fan Belt Replacement and Deflection Adjustment
    192
- Liquid Cooling System
  
  195
  - Cooling System Leak Test
    196
  - Inspection
    196
  - Draining the System
    196
  - Disassembly and Assembly
    196
  - Cooling System Refilling Procedure
    197
- Rewind Starter
  
  198
  - Inspection
    200
  - Removal
    200
  - Rope Replacement
    200
  - Disassembly
    201
  - Assembly
    201
  - Installation
    204
- Carburetor and Fuel Pump
  
  205
- Carburetor
  
  205
  - Identification
    208
  - Carburetor Circuit Operation Versus Throttle Opening
    208
  - Removal
    208
  - Cleaning and Inspection
    208
  - Carburetor Float Level Adjustment
    210
  - Carburetor Adjustments
    211
  - Installation
    212
  - Idle Speed Final Adjustment
    214
  - Choke
    214
- Fuel Pump
  
  216
  - Removal
    216
  - Pump Verification
    216
  - Cleaning and Inspection
    216
  - Installation
    216
- Fuel Tank and Throttle Cable
  
  217
Section 4

218
- Drive Belt
  
  221
  - Application Chart
    221
  - Checking Neutral Function
    221
  - Cleaning
    221
  - Inspection
    221
  - Rotation Direction
    221
  - Drive Belt Height Measurement and Adjustment
    222
  - DRIVE BELT DEFLECTION MEASUREMENT (Reference Only)
    223
- Drive Pulley
  
  225
- Bombardier Lite
  
  225
  - General
    226
  - Removal
    226
  - Disassembly
    227
  - Cleaning
    227
  - Inspection
    227
  - Assembly
    228
  - Installation
    228
- Comet 102C
  
  229
  - General
    230
  - Maintenance
    230
  - Removal
    230
  - Disassembly
    231
  - Cleaning
    232
  - Inspection
    232
  - Assembly
    232
  - Installation
    233
  - General
    235
  - Removal
    235
  - Disassembly
    235
  - Cleaning
    237
  - Inspection
    237
  - Assembly
    239
  - Installation
    247
  - Adjustment
    247
- Thrust Bushing
  
  248
  - Removal
    249
  - Disassembly
    249
  - Cleaning
    249
  - Inspection
    249
  - Assembly
    249
  - Installation
    249
  - Adjustment
    249
- Lpv 27
  
  251
  - Disassembly
    252
  - Inspection
    252
  - Assembly
    253
  - Installation
    253
  - Adjustment
    254
- Formula Vsa
  
  255
  - Removal
    256
  - Disassembly
    256
  - Cleaning
    256
  - Inspection
    257
  - Assembly
    257
  - Installation
    257
  - Adjustment
    257
- Pulley Distance and Alignment
  
  259
  - General
    259
  - General Procedure
    259
  - Pulley Alignment and Distance Specifications Chart
    261
- Mechanical Brake
  
  263
- Brake
  
  263
- Hydraulic Brake
  
  265
  - Brake Fluid Type
    266
  - Brake Pads Replacement
    266
  - Removal
    267
  - Disassembly
    267
  - Cleaning
    267
  - Inspection
    268
  - Assembly
    268
  - Installation
    268
  - Adjustment
    269
  - Bleeding
    270
- Chaincase
  
  271
  - Removal
    272
  - Disassembly
    272
  - Inspection
    272
  - Assembly
    272
  - Installation
    273
  - Adjustment
    273
  - Removal
    275
  - Inspection
    275
  - Gear Ratio Modification
    275
  - Installation
    275
  - Drive Chain Adjustment
    276
  - Adjustment
    276
- Gearbox
  
  277
- 3-Speed Gearbox
  
  277
  - Removal
    278
  - Disassembly
    279
  - Inspection
    284
  - Assembly
    284
  - Installation
    287
  - Oil Level
    287
- Drive Chain
  
  288
  - General
    288
  - Silent Chain
    288
  - Chain Attachment
    288
  - Chain Separation
    288
Section 5

290
- Ignition Timing
  
  292
- Single Cylinder Rer CDI System
  
  292
- Twin Cylinder Rer CDI System
  
  294
- Ducati CDI System
  
  296
- Nippondenso Trigger Coil System
  
  299
- Spark Plugs
  
  306
- Ngk Spark Plug
  
  306
  - Ngk Spark Plug Numbering System
    306
- Design Symbols Used in Ngk Spark Plugs
  
  307
  - Disassembly
    308
  - Heat Range
    308
  - Fouling
    308
  - Spark Plug Analysis
    308
  - Spark Plug Installation
    309
  - Spark Plug Tightening Torque
    309
- Battery
  
  310
  - General
    310
  - Removal
    310
  - Cleaning
    311
  - Inspection
    311
  - Battery Charge Testing
    311
  - Battery Storage
    312
  - Activation of New Battery
    313
  - Servicing
    315
  - Tips for Charging a Used Battery
    315
  - Battery Charging Equipment
    316
  - Installation of Battery
    316
  - Cable Terminal Installation
    317
- Electric Starter
  
  320
  - Removal
    322
  - Disassembly
    322
- Cleaning and Inspection
  
  324
  - Cleaning
    324
  - Inspection
    325
  - Relay
    327
  - Assembly
    327
  - Installation
    329
- Testing Procedure
  
  330
  - General
    330
- Ducati Trigger Coil CDI System Testing
  
  336
  - Ignition System Testing Sequence
    336
  - Lighting System Testing Sequence
    337
  - Sparking
    337
  - Electrical Connector Testing
    337
  - Ignition Switch, Tether Cord Switch and Engine Cut-Out Switch Testing
    337
  - Ignition Generator Coil Voltage Testing
    339
  - Trigger Coil Voltage Testing
    339
  - Conclusion
    339
  - Lighting Generator Coil Voltage Testing
    339
- Rer Dual Trigger Coil CDI System Testing
  
  342
  - Ignition System Testing Sequence
    342
  - Lighting System Testing Sequence
    342
  - Sparking
    343
  - Electrical Connector Testing
    343
  - Ignition Switch, Tether Cord Switch and Engine Cut-Out Switch Testing
    343
  - Ignition Generator Coil Voltage Testing
    344
  - Trigger Coil Voltage Testing
    344
  - Buzzer Testing
    345
  - Mpem Connectors
    345
- Nippondenso CDI System Testing
  
  350
- Inspection of Ac Circuit Isolation
  
  351
  - Inspection
    351
- Inspection of Heating Elements
  
  351
Section 6

352
- Torque Reaction Suspension
  
  353
  - Component Removal
    354
  - Suspension Ass'y Removal
    354
  - Disassembly and Assembly
    354
  - Inspection
    355
  - Suspension Ass'yinstallation
    355
  - Ride Adjustment
    356
  - Lubrication
    357
- Skandic Wt Suspension
  
  358
  - Removal
    359
  - Disassembly and Assembly
    359
  - Shock Absorber Servicing
    360
  - Installation
    361
  - Ride Adjustment
    361
- Skandic Suv Suspension
  
  362
  - Removal
    363
  - Disassembly and Assembly
    363
  - Shock Absorber Inspection
    364
  - Installation
    365
  - Lubrication
    366
  - Ride Adjustment
    366
- Drive Axle
  
  367
  - Removal
    370
  - Disassembly
    370
  - Assembly
    371
  - Installation
    374
  - Lubrication
    374
  - Adjustment
    374
- Track
  
  375
  - Track Type Application
    375
  - General
    375
  - Inspection
    375
  - Removal
    375
  - Installation
    375
Section 7

378
- Steering System
  
  379
  - Inspection
    383
  - Disassembly and Assembly
    383
  - Handlebar Position Adjustment
    385
  - Steering Adjustment (Skis)
    386
  - Lubrication
    389
- Suspension and Ski System
  
  391
  - On-Vehicle Component Removal
    392
  - Disassembly
    392
  - Inspection
    393
  - Installation
    393
  - On-Vehicle Component Verification
    395
  - Disassembly
    396
  - Inspection
    396
  - Installation
    397
  - Disassembly
    399
  - Inspection
    399
  - Installation
    400
Section 8

401
- Body
  
  402
- Installation and Adjustment
  
  402
  - Headlamp Beam Aiming
    402
  - Bulb Replacement
    402
  - Decal
    403
  - Belt Guard
    403
  - Wiring Harness
    403
  - Cables
    403
  - Tubing
    403
- Plastic Maintenance and Repair
  
  404
  - Maintenance
    404
  - Repair
    404
  - Repair Procedure for R.I.M. Urethane
    405
- Frame
  
  406
  - Frame Cleaning
    406
  - Frame Welding
    406

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BOMBARDIER ski-doo Tundra Skandic SUV 550 2004 Manuals

BOMBARDIER ski-doo Tundra Skandic SUV 550 2004 Shop Manual (427 pages)

Table of Contents

Recommended Service Products (Continued)

Maintenance Chart

Storage

Preseason Preparation

Section 2

Section 3

277 Engine Type

Engine Removal and Installation

Top End

Bottom End

443 And 552 Engine Types

Engine Removal and Installation

Top End

Bottom End

593 Engine Type

Top End

Bottom End

Leak Test and Engine Dimension Measurement

Leak Test

Engine Dimension Measurement

CDI System

Nippondenso Trigger Coil Ignition System

Ducati Ignition System

Rer Ignition System

Oil Injection Pump

Oil Injection System

Axial Fan Cooling System

Liquid Cooling System

Rewind Starter

Carburetor and Fuel Pump

Carburetor

Fuel Pump

Fuel Tank and Throttle Cable

Section 4

Drive Belt

Drive Pulley

Bombardier Lite

Comet 102C

Thrust Bushing

Lpv 27

Formula Vsa

Pulley Distance and Alignment

Mechanical Brake

Brake

Hydraulic Brake

Chaincase

Gearbox

3-Speed Gearbox

Drive Chain

Section 5

Ignition Timing

Single Cylinder Rer CDI System

Twin Cylinder Rer CDI System

Ducati CDI System

Nippondenso Trigger Coil System

Spark Plugs

Ngk Spark Plug

Design Symbols Used in Ngk Spark Plugs

Battery

Electric Starter

Cleaning and Inspection

Testing Procedure

Ducati Trigger Coil CDI System Testing

Rer Dual Trigger Coil CDI System Testing

Nippondenso CDI System Testing

Inspection of Ac Circuit Isolation

Inspection of Heating Elements

Section 6

Torque Reaction Suspension

Skandic Wt Suspension

Skandic Suv Suspension

Drive Axle

Track

Section 7

Steering System

Suspension and Ski System

Section 8