Disassembly; Inspection - BOMBARDIER ski-doo Tundra Scandic 2004 Series Shop Manual

Section 08 STEERING/FRONT SUSPENSION
Subsection 03 (SUSPENSION AND SKI SYSTEM)
A05G0DA
1. Washers and stopper wedged in cover
2. Spring
Pull out spring.

DISASSEMBLY

Lift front of vehicle and support off the ground.
1,2,3,5,6,9,11,12, Bolt, Lock Washer,
Cover, Stopper, Bushing and Nut
Remove ski bolt, nut, bushings and ski.
Unscrew shock rod nut then remove washer. Shock
will fall off the ski leg.
Unscrew 3 Allen screws retaining cover, then re-
move stopper and washers.
A05G0CA
1. Allen screws
NOTE: These washers and stopper can be wedged
in cap.
08-03-6
13,14,16,17, Ski Leg, Bushing and Seal
Pull up ski leg. Steering arm will not interfere.
1
2
A05G0EA
1. Pull up ski leg
2. Steering arm in place
Remove seal. Drive out bushing if worn out.

INSPECTION

All Models
Suspension Free Operation
Remove cover and check for free movement of ski
leg by lifting end of ski.
13, Ski Leg
Check straightness of ski leg. Check for scored or
scratched surface. Replace as required.
Check that splines on ski leg and steering arm in-
terlock properly with no excessive free play. Re-
1
new as necessary.
5, Stopper
Check condition of stopper. Replace it when dete-
riorated.
Grease Fitting
Ensure that grease fittings are not clogged.
10, Ski Stopper
Check stopper for crack or deterioration. Replace
as required.
1
2
MMR2004-141_08_03A.FM